DCNN Transformer Fault Diagnosis via Lattice Boltzmann Simulation

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Solution Overview

Problem

Current fault diagnosis methods for power transformers rely heavily on external temperature monitoring and mathematical models, which become less effective with aged mechanical parts or impurities, and require frequent recalibration, while lacking in automatic detection and feature extraction capabilities.

Innovation Solution

A method utilizing a deep convolutional neural network (DCNN) combined with image segmentation, specifically the Lattice Boltzmann method (LBM) and level set method (LSM), to diagnose internal thermal faults in oil-immersed transformers by simulating temperature distributions and extracting fault features from infrared images, allowing for dynamic adjustment and precise fault positioning with minimal monitoring information.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If external temperature monitoring and mathematical models are used for fault diagnosis, then the monitoring system is simple to implement, but the diagnosis accuracy deteriorates when mechanical parts age or impurities are present

Engineering Contradiction:
Improveease of implementationVSAvoiddiagnosis accuracy
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The patent replaces traditional mathematical models and external temperature monitoring with a deep convolutional neural network (DCNN) system that processes infrared thermal images. This substitution enables automatic feature extraction from image data, eliminating the need for manual model derivation and recalibration when equipment conditions change, thereby maintaining high diagnosis accuracy without sacrificing implementation simplicity

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The DCNN system performs self-learning and automatic adaptation through continuous training on infrared thermal image data. The network automatically adjusts its parameters and extracts relevant features without requiring external intervention or model recalibration, enabling it to maintain high diagnostic accuracy even when mechanical parts age or impurities are present in the transformer oil

Inventive Principle:
Principle #25Self-service

2Device complexity

If traditional temperature monitoring methods are used, then the system structure is simple, but automatic detection capability is lost

Engineering Contradiction:
Improvesystem structureVSAvoidautomatic detection capability
Core Design Contradiction:
Device complexityVSExtent of automation

Solution Approach 1:

The patent replaces manual temperature monitoring and model-based analysis with an automated DCNN system that processes infrared thermal images. The convolutional neural network automatically detects fault features, extracts temperature distribution patterns, and diagnoses internal thermal faults without human intervention, achieving high-level automation while maintaining a relatively simple system architecture through the use of standard deep learning frameworks

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Loss of information

If full infrared thermal image data is transmitted for analysis, then complete information is available, but data transmission amount increases

Engineering Contradiction:
Improveinformation completenessVSAvoiddata transmission amount
Core Design Contradiction:
Loss of informationVSQuantity of substance

Solution Approach 1:

The patent extracts only the essential fault-related features from the full infrared thermal image data using the DCNN system. The network identifies and extracts key temperature distribution patterns, hotspot locations, and anomaly characteristics, transmitting only this extracted feature data rather than the complete raw image data. This extraction process preserves all necessary diagnostic information while significantly reducing the data transmission burden

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The DCNN feature extraction module acts as an intermediary between the infrared thermal imaging system and the fault diagnosis system. It processes the full image data locally, extracts relevant features, and transmits only the essential extracted information to the diagnosis module, thereby reducing data transmission requirements while maintaining complete diagnostic capability

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables intelligent fault feature extraction and accurate internal fault localization in power transformers with reduced data transmission and no need for frequent model recalibration, improving positioning accuracy and adaptability to changing conditions.

Implementation Method 1

Lattice Boltzmann method (LBM) has the advantages of simplicity, high calculation efficiency, and parallel processing. LBM can quickly simulate the temperature distribution inside the transformer

Methodology Applied
Scientific EffectLattice Boltzmann method:

Implementation Method 2

Using deep convolutional neural network (DCNN) can automatically extract fault features

Methodology Applied
Scientific EffectDeep convolutional neural network:

Implementation Method 3

image segmentation methods can be used to extract edge features and compress data

Methodology Applied
Scientific EffectImage segmentation:

Data Source

PatentUS11581130B2Internal thermal fault diagnosis method of oil-immersed transformer based on deep convolutional neural network and image segmentation
Publication Date: 2023.02.14 WUHAN UNIV
  • US11581130B2 patent drawing
  • US11581130B2 patent drawing
  • US11581130B2 patent drawing

AI summary

The disclosure provides an internal thermal fault diagnosing method for an oil-immersed transformer based on DCNN and image segmentation, including: 1) dividing an internal area of a transformer, and using fault areas and normal status as labels of DCNN; 2) through lattice Boltzmann simulation, randomly obtaining multiple feature images of the internal temperature field distribution of the transformer under normal and various fault state modes, and the fault area serves as a label to form the underlying training sample set; 3) obtaining historical monitoring information of the infrared camera or temperature sensor, and forming its corresponding fault diagnosis results into labels; 4) combining all monitoring information contained in each sample into one image, and then extracting the same monitoring information from the samples in the sample set to form a new image; 5) segmenting image sample and then inputting the same into DCNN for training to obtain diagnosis results.