D-Cut Lens Notch for Mobile Camera Flare Reduction

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Solution Overview

Problem

In camera modules, especially in mobile devices, strong light incident at certain angles causes inner surface reflections from lens barrel surfaces, leading to flare and ghost phenomena due to light unrelated to image formation, which are undesirable and difficult to prevent as devices become smaller and thinner.

Innovation Solution

The implementation of a lens module with a D-cut lens and a notch in the lens barrel, where the D-cut lens overlaps the image sensor, and the notch is strategically placed to reduce light reflection by allowing incident light to be directed outside, thereby minimizing flare and ghost effects.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the camera module is miniaturized to reduce device size, then the mobile device becomes smaller and thinner, but inner surface reflection from lens rib surfaces causes flare and ghost phenomena

Engineering Contradiction:
Improvecamera module sizeVSAvoidinner surface reflection
Core Design Contradiction:
Volume of moving objectVSObject-affected harmful factors

Solution Approach 1:

The patent extracts and removes the harmful reflected light paths by introducing notches in the lens barrel that specifically block light reflecting from the inner surfaces of lens ribs. The notches are positioned to extract only the harmful reflected rays while allowing useful light to pass through to the image sensor.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The lens barrel is segmented by introducing notches that divide the inner surface into regions that allow useful light transmission and regions that block harmful reflections. The notches create distinct zones within the lens barrel structure to selectively manage light paths.

Inventive Principle:
Principle #1Segmentation

2Reliability

If anti-reflection measures are added to prevent flare and ghost phenomena, then image quality improves, but device complexity increases

Engineering Contradiction:
Improveimage qualityVSAvoidlens module structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The anti-reflection function is merged into the existing lens barrel structure through notches that are integrated with the lens mounting architecture. The same lens barrel that holds the lenses also incorporates the notches for blocking reflections, combining structural support and optical control functions.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The notches are strategically positioned at specific locations on the lens barrel where harmful reflections occur, applying the anti-reflection measure only where needed rather than throughout the entire structure. This localized approach maintains simplicity while effectively addressing the reflection problem.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively reduces the occurrence of flare and ghost phenomena by ensuring that reflected light is not formed on the image sensor, enhancing image quality and allowing for the miniaturization of camera modules without compromising optical performance.

Implementation Method 1

a straight line portion of a D-cut lens, of the one or more D-cut lenses, overlaps an image sensor for imaging light passing through the plurality of lenses

Methodology Applied
Scientific EffectLight blocking: Absorption (EM radiation)

Implementation Method 2

light of a particular angle produces inner surface reflection from a lens rib surface accommodated in the lens barrel

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS10834300B2Mobile device and lens module
Publication Date: 2020.11.10 SAMSUNG ELECTRO MECHANICS CO LTD
  • US10834300B2 patent drawing
  • US10834300B2 patent drawing
  • US10834300B2 patent drawing

AI summary

A mobile device and lens module including a lens barrel and a plurality of lenses sequentially stacked from an object side to an image side in the lens barrel, wherein the plurality of lenses includes one or more D-cut lenses having respective straight line rim portions, and wherein a straight line portion of a D-cut lens, of the one or more D-cut lenses, overlaps an image sensor for imaging light passing through the plurality of lenses.