DDR2 PCB Layout for Space Memory Bandwidth and Lower Voltage

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Solution Overview

Problem

Existing printed circuit boards used in space applications, such as the SpaceCube 2.0™ processor card, rely on outdated DDR1 SDRAM memory technology that is no longer suitable due to end-of-life issues and insufficient memory bandwidth for modern space missions, requiring an upgrade to support increased data processing demands.

Innovation Solution

A radiation-hardened single board computer system with a unique memory design and layout featuring dual DDR2 SDRAMs on both sides of the printed circuit board, a high-performance reconfigurable FPGA, and a symmetrical layer stack-up to minimize dimensions and reduce operating voltage, along with internal scrubbing and error correction mechanisms.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If DDR1 SDRAM memory is used in the printed circuit board, then the system can maintain compatibility with existing space-qualified components, but the memory bandwidth is insufficient for modern space missions and the memory technology has reached end of life

Engineering Contradiction:
Improvememory technology availabilityVSAvoidmemory bandwidth
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent transitions from DDR1 to DDR2 memory technology, changing the memory interface parameters including voltage (from 2.5V to 1.8V), data rate, and pinout configuration. This parameter change enables access to newer, faster memory technology while maintaining space-qualified reliability through careful selection of radiation-hardened DDR2 components.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If the printed circuit board layout is changed to accommodate DDR2 memory upgrades, then the memory bandwidth and processing capability are improved, but the device complexity and design difficulty increase significantly

Engineering Contradiction:
Improvedata processing capabilityVSAvoidprinted circuit board design complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent utilizes the third dimension by implementing a multi-layer PCB stack-up with twenty-two symmetrical layers. This vertical dimensionality allows complex signal routing and power/ground distribution without increasing the board's planar footprint, thereby managing complexity while supporting enhanced memory capabilities.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent employs asymmetrical PCB layout strategies where high-speed DDR2 memory signals are routed on specific layers with dedicated reference planes, while lower-speed control signals use different routing paths. This asymmetrical approach optimizes signal integrity for critical high-speed paths while simplifying routing for less demanding signals.

Inventive Principle:
Principle #4Asymmetry

3Use of energy by moving object

If DDR2 SDRAM with reduced operating voltage is implemented, then power consumption is reduced, but the interface signals and voltage requirements differ from DDR1, complicating the printed circuit board design

Engineering Contradiction:
Improveoperating voltageVSAvoidinterface signal compatibility
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The patent segments the power distribution system by providing separate voltage regulation domains for DDR2 memory (1.8V) and other system components. This segmentation allows the DDR2 interface to operate at its optimal lower voltage while other parts of the system maintain their existing voltage requirements, managed through dedicated voltage regulator modules.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS10667398B1Dual dynamic random (DDR) access memory interface design for aerospace printed circuit boards
Publication Date: 2020.05.26 UNITED STATES OF AMERICA AS REPRESENTED BY THE ADMINISTRATOR NAT AERONAUTICS & SPACE ADMINISTRATION
  • US10667398B1 patent drawing
  • US10667398B1 patent drawing
  • US10667398B1 patent drawing

AI summary

The present invention relates to a single board computer system with an improved memory and layout. The unique layout of the printed circuit board of the present invention allows for different parts to be placed in a back-to-back configuration to minimize the dimensions of the printed circuit board. This includes a high-performance radiation-hardened reconfigurable FPGA, for processing computation-intensive space systems, disposed on both sides of the printed circuit board. Four dual double data rate synchronous dynamic random-access memories (DDR2 SDRAMs) disposed on both the top side and on the bottom side of the printed circuit board reduce an operating voltage of said printed circuit board. A layout stack-up of the printed circuit board includes twenty-two symmetrical layers including ten ground layers, four power layers, six signal layers, a top layer, and a bottom layer.