Rail Vehicle Dead Axle Self-Steering Mechanism

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Solution Overview

Problem

Existing rail vehicles face challenges in high-speed guidance and steering, affecting their performance due to the difficulty in implementing effective self-steering mechanisms.

Innovation Solution

A dead axle system for rail vehicles is designed with a rotatable guiding frame, horizontal wheels, and a connecting rod component that includes transverse pull rods to swing the running wheels, allowing for self-guidance and improved steering capabilities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If the horizontal wheel drives the entire dead axle to steer, then the steering function is achieved, but high-speed guidance and steering are difficult to implement

Engineering Contradiction:
Improvesteering speedVSAvoidsteering mechanism complexity
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The dead axle is divided into multiple independent running wheels that can swing independently rather than moving the entire axle as one unit. This segmentation allows each wheel to respond quickly to steering commands, achieving high-speed guidance while reducing the complexity of the overall steering mechanism.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The running wheels are designed with transverse swing capability through connecting rod components, transforming the static dead axle into a dynamic system. This allows the wheels to actively adjust their position during steering operations, enabling high-speed guidance while maintaining a relatively simple structural configuration.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If the running wheel is transversely swingably mounted on the axle body, then self-guidance is enabled, but the structural complexity increases

Engineering Contradiction:
Improveself-guidance capabilityVSAvoidmounting structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The horizontal wheel on the guiding frame automatically guides the running wheel's transverse swing through the connecting rod component without requiring external control systems. This self-service mechanism enables self-guidance capability while keeping the structural complexity relatively low, as the system uses its own operational forces to achieve steering.

Inventive Principle:
Principle #25Self-service

3Force

If the second transverse pull rod is driven by the first transverse pull rod to drive the running wheel to swing, then steering force distribution is improved, but the mechanism complexity increases

Engineering Contradiction:
Improvesteering force distributionVSAvoidconnecting rod component complexity
Core Design Contradiction:
ForceVSDevice complexity

Solution Approach 1:

The first transverse pull rod acts as an intermediary that transmits and distributes the steering force from the guiding frame to the second transverse pull rod, which then drives the running wheel. This intermediary mechanism improves force distribution by spreading the steering load across multiple components, while the force transmission path remains relatively simple and direct.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS11679791B2Dead axle of rail vehicle, rail vehicle, and rail transportation system
Publication Date: 2023.06.20 BYD CO LTD
  • US11679791B2 patent drawing
  • US11679791B2 patent drawing
  • US11679791B2 patent drawing

AI summary

A dead axle of a rail vehicle, a rail vehicle, and a rail transportation system are provided. The dead axle of a rail vehicle includes: an axle body; a running wheel; a guiding frame; a horizontal wheel; and a connecting rod component, including a first transverse pull rod and a second transverse pull rod, where when the rail vehicle turns left, the horizontal wheel cooperates with a rail beam to drive the guiding frame to swing and drive the first transverse pull rod to move together, and the second transverse pull rod is driven by the first transverse pull rod to drive the running wheel to swing to the left, and when the rail vehicle turns right, the horizontal wheel cooperates with the rail beam to drive the guiding frame to swing and drive the first transverse pull rod to move together, and the second transverse pull rod is driven by the first transverse pull rod to drive the running wheel to swing to the right.