Deadfront Surge Arrester Ground Disconnection Before Failure

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Solution Overview

Problem

Existing overvoltage protection assemblies do not effectively disconnect a failing surge arrester from the electrical ground prior to failure, which can lead to dangerous conditions such as hot gas and electrical arcs.

Innovation Solution

A disconnector device is integrated into the surge arrester that disconnects the arrester from electrical ground based on a predetermined disconnection condition, such as a predetermined leakage current, to prevent failure and associated hazards.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the surge arrester remains connected to ground continuously, then safety is maintained during normal operation, but dangerous conditions occur when the arrester fails

Engineering Contradiction:
Improvesafety during normal operationVSAvoidhot gas and electrical arcs during failure
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The disconnector device performs preliminary action by detecting degradation indicators (leakage current, temperature) and disconnecting the surge arrester from ground before actual failure occurs. This prevents the harmful effects of hot gas and electrical arcs by removing the failed component from the circuit in advance, while maintaining safety during normal operation through continuous monitoring.

Inventive Principle:
Principle #10Preliminary action

2Object-affected harmful factors

If the disconnector device disconnects the arrester from ground, then failure hazards are prevented, but the connection may be interrupted unnecessarily

Engineering Contradiction:
Improvefailure hazardsVSAvoiduninterrupted connection
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The disconnector device uses feedback mechanisms by continuously monitoring degradation indicators such as leakage current and temperature. The connection is interrupted only when predetermined thresholds are exceeded, indicating actual failure conditions. This ensures that disconnection occurs only when necessary to prevent hazards, avoiding unnecessary interruptions while maintaining reliable operation.

Inventive Principle:
Principle #23Feedback

3Reliability

If continuous monitoring of leakage current is implemented, then early failure detection is achieved, but device complexity increases

Engineering Contradiction:
Improveearly failure detectionVSAvoidmonitoring system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The surge arrester performs self-service by incorporating built-in sensors and monitoring circuits that automatically detect degradation indicators such as leakage current and temperature. The disconnector device uses this self-generated information to make disconnection decisions, eliminating the need for external monitoring systems and reducing overall device complexity while achieving early failure detection.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The disconnector device effectively prevents the surge arrester from failing by disconnecting it from the ground before failure occurs, thereby avoiding dangerous conditions and ensuring safety.

Implementation Method 1

a metal oxide varistor (MOV) stack coupled to the disconnector device

Methodology Applied
Scientific EffectMetal oxide varistor nonlinear resistance: Electrical Resistance

Data Source

PatentUS12255001B2Deadfront arrester with disconnector device
Publication Date: 2025.03.18 HUBBELL INC
  • US12255001B2 patent drawing
  • US12255001B2 patent drawing
  • US12255001B2 patent drawing

AI summary

Systems for disconnecting a surge arrester. One embodiment provides a surge arrester comprising a housing, a connecting interface configured to connect to an electrical power grid, and a disconnector device coupled to the connecting interface. A metal oxide varistor stack is coupled to the disconnector device, and a ground side connection is coupled to the metal oxide varistor stack, the ground side connection configured to connect to a system ground. The disconnector device is configured to disconnect the connecting interface from the system ground based on a predetermined disconnection condition.