De-aligned Infrared Sensor Array for Thermal Noise Reduction

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Solution Overview

Problem

Conventional infrared imaging devices suffer from noise artifacts due to the alignment of sensor arrays with scene features, leading to unsatisfactory noise reduction techniques that result in image distortion and residual noise.

Innovation Solution

An infrared imaging system with a de-aligned infrared sensor array is implemented, where the rows and columns of sensors are fixedly positioned to be non-parallel with horizontal and vertical scene features, preventing alignment and thereby reducing noise artifacts.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the sensor array is aligned with horizontal and vertical scene features, then the imaging device can capture thermal images with standard orientation, but row and column noise artifacts are significantly increased

Engineering Contradiction:
Improveimage capture orientationVSAvoidrow and column noise artifacts
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The patent applies asymmetry by deliberately misaligning the sensor array grid with the horizontal and vertical directions. The sensor rows and columns are positioned at oblique angles relative to the scene features, creating an asymmetric configuration that prevents alignment between the sensor array and noise patterns. This asymmetric arrangement breaks the correspondence between row/column sensors and horizontal/vertical noise artifacts, thereby reducing visible noise in the captured thermal images.

Inventive Principle:
Principle #4Asymmetry

2Object-generated harmful factors

If noise reduction techniques are applied to aligned sensor arrays, then some noise is reduced, but image distortion and residual noise increase

Engineering Contradiction:
Improvenoise reductionVSAvoidimage quality
Core Design Contradiction:
Object-generated harmful factorsVSManufacturing precision

Solution Approach 1:

The patent implements preliminary anti-action by pre-positioning the sensor array in a de-aligned configuration before image capture. Instead of applying noise reduction algorithms after image acquisition, the system proactively prevents noise alignment by orienting sensor rows and columns at non-standard angles relative to the scene. This preliminary geometric arrangement counteracts the tendency of noise to align with horizontal and vertical directions, reducing the need for subsequent noise processing that would cause distortion.

Inventive Principle:
Principle #9Preliminary anti-action

3Object-generated harmful factors

If the sensor array is de-aligned from horizontal and vertical features, then row and column noise artifacts are reduced, but the sensor array positioning complexity increases

Engineering Contradiction:
Improvenoise artifacts reductionVSAvoidsensor array positioning
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The patent applies preliminary action by establishing the de-aligned sensor array configuration during the manufacturing or calibration phase. The sensor array is pre-oriented at specific oblique angles relative to the housing axes, and this geometric relationship is fixed through mechanical mounting structures. By performing the complex positioning action beforehand, the system eliminates the need for complex real-time adjustment mechanisms during operation, thereby reducing operational complexity while maintaining noise reduction benefits.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS9843742B2Thermal image frame capture using de-aligned sensor array
Publication Date: 2017.12.12 TELEDYNE FLIR LLC
  • US9843742B2 patent drawing
  • US9843742B2 patent drawing
  • US9843742B2 patent drawing

AI summary

Various techniques are provided to capture one or more thermal image frames using an infrared sensor array that is fixably positioned to substantially de-align rows and columns of infrared sensors. In one example, an infrared imaging system includes an infrared sensor array comprising a plurality of infrared sensors arranged in rows and columns and adapted to capture a thermal image frame of a scene exhibiting at least one substantially horizontal or substantially vertical feature. The infrared imaging system also includes a housing. The infrared sensor array is fixably positioned within the housing to substantially de-align the rows and columns from the feature while the thermal image frame is captured.