Disposable Manual Debridement Implement with Fluted Cutting Head

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Solution Overview

Problem

Existing debridement tools, both powered and non-powered, are often complex and expensive, necessitating a need for an economical yet effective manual debridement solution.

Innovation Solution

A disposable, hand-held tool with an integrally molded design featuring a proximal handle, a distal head with fluted structures, and a flex portion, constructed from low-cost plastics like polypropylene, allowing for effective manual removal of dead or damaged tissue.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If powered debridement tools are used, then debridement effectiveness is improved, but device complexity and cost increase

Engineering Contradiction:
Improvedebridement effectivenessVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts the power source, motor, and control systems from the debridement tool, leaving only the essential mechanical cutting components. This results in a simple manual implement that achieves effective debridement through ergonomic design and sharp fluted edges without the complexity of powered systems.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent employs a disposable manual debridement implement that is inexpensive to manufacture and use. The simple design without electronic components allows for cost-effective production while maintaining clinical effectiveness, and the disposable nature eliminates cleaning and maintenance requirements.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Reliability

If powered debridement tools are used, then debridement effectiveness is improved, but cost increases

Engineering Contradiction:
Improvedebridement effectivenessVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent employs a disposable manual debridement implement that is inexpensive to manufacture and use. The simple design without electronic components allows for cost-effective production while maintaining clinical effectiveness, and the disposable nature eliminates cleaning and maintenance requirements.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent extracts the power source, motor, and control systems from the debridement tool, leaving only the essential mechanical cutting components. This results in a simple manual implement that achieves effective debridement through ergonomic design and sharp fluted edges without the complexity of powered systems.

Inventive Principle:
Principle #2Taking out (Extraction)

3Device complexity

If manual debridement tools are simplified, then cost and complexity are reduced, but user comfort and control may worsen

Engineering Contradiction:
Improvedevice complexityVSAvoiduser comfort and control
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

The patent applies different material properties and structural characteristics to different portions of the implement. The handle features ergonomic contours and grip-enhancing textures for comfort, while the head portion incorporates sharp fluted edges for effective cutting, and a flexible section provides adaptability. This localized optimization maintains ease of operation despite overall simplicity.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent incorporates a flexible section in the implement that allows dynamic adaptation to different tissue types and wound geometries. This flexibility enables the rigid cutting head to conform to irregular surfaces while the ergonomic handle remains stable in the user's grip, maintaining control with minimal complexity.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS11129638B2Manual debridement implement
Publication Date: 2021.09.28 EZ DEBRIDE INC
  • US11129638B2 patent drawing
  • US11129638B2 patent drawing

AI summary

An inexpensive yet effective implement for manual debridement comprises an elongated, integrally molded hand-held member having a proximal handle with a gripping portion, a distal head portion, and a flex portion between the handle and head portions. The head portion defines a bottom surface with a plurality of fluted structures, each fluted structure featuring a sharp edge. The handle portion is angled relative to the bottom surface of the head portion. The implement is packaged in sterilized form and intended to be disposed after use. In the preferred embodiment the fluted structures define partial, truncated cones, such that sharp edge is a curve or semi-circle. The gripping portion may also include a ruler or graduated markings. The flex portion may be ribbed or accordion-shaped to enhance flexing. The proximal-most portion of the handle includes a downward curve to maintain a user's grip.