Debris Capture Pouch with Aerogel Core

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Solution Overview

Problem

Existing space shielding solutions are ineffective in capturing larger debris particles that can cause significant damage to spacecraft, as they often expel smaller debris back into the space environment, increasing collision risks.

Innovation Solution

A debris particle capture system comprising a particle-absorbing core with an impact surface, an exit surface, and an absorptive media, enveloped by a semi-penetrable pouch with impact and capture membranes, designed to capture and dissipate debris particles by fracturing them and trapping the fragments within the absorptive media.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If existing space shielding solutions are used to protect spacecraft from debris, then protection is provided, but more debris particles are expelled back into space environment, increasing collision risk

Engineering Contradiction:
Improveprotection from debrisVSAvoiddebris expulsion
Core Design Contradiction:
Object-affected harmful factorsVSObject-generated harmful factors

Solution Approach 1:

The patent converts the harmful impact of debris particles into a beneficial capture mechanism. The aerogel material, which would normally be damaged by hypervelocity impacts, is instead designed to capture and retain debris particles through adhesion and mechanical interlocking, transforming the harmful impact event into a useful debris removal function.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent employs aerogel, a highly porous material with extremely low density and high surface area. The porous structure allows debris particles to penetrate and become trapped within the three-dimensional network, providing effective capture while minimizing the generation of secondary debris compared to solid shielding materials.

Inventive Principle:
Principle #31Porous materials

2Reliability

If aerogel is used to capture hypervelocity particles, then capture capability is achieved, but only for particles orders of magnitude smaller than damaging sizes

Engineering Contradiction:
Improvecapture capabilityVSAvoidparticle size range
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent modifies key parameters of the aerogel material including density, pore size distribution, and mechanical strength to extend the effective capture range from sub-millimeter particles to centimeter-scale debris. These parameter adjustments allow the aerogel to maintain capture effectiveness across a broader spectrum of particle sizes while retaining the low debris generation advantage.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent utilizes composite aerogel structures combining different materials (such as silica, polymer, or metal oxides) to enhance both the capture capability and the size range of可有效捕获的debris particles. The composite structure provides improved mechanical properties and adhesion characteristics necessary for capturing larger, more damaging debris while maintaining the lightweight advantage.

Inventive Principle:
Principle #40Composite materials

3Object-affected harmful factors

If a particle-absorbing core with absorptive media is used, then debris capture and dissipation is improved, but device complexity increases

Engineering Contradiction:
Improvedebris capture and dissipationVSAvoidsystem structure
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent divides the debris protection function into distinct segments: an impact surface for initial particle engagement, an absorptive media core for capture and energy dissipation, and an exit surface for debris containment. This segmentation allows each component to be optimized independently while working together to provide comprehensive debris capture with controlled complexity.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively captures and dissipates debris particles of various sizes, reducing the risk of collisions and damage to spacecraft by utilizing a hybrid polymer aerogel material and a size-tunable fabric weave to manage impact and absorption.

Implementation Method 1

the particle-absorbing core can be configured to capture and dissipate the at least partially fractured debris particle

Methodology Applied
Scientific EffectKinetic energy absorption: Absorption (physical)

Implementation Method 2

the impact membrane can be further configured to at least partially fracture the debris particle

Methodology Applied
Scientific EffectImpact force: Impact Force

Implementation Method 3

the semi-penetrable pouch can be a size-tunable fabric weave configured to pass a debris particle through the impact membrane

Methodology Applied
Scientific EffectPhysical containment: Physical Containment

Data Source

PatentUS20250162731A1Systems and methods for collecting orbital debris
Publication Date: 2025.05.22 JOHNS HOPKINS UNIVERSITY
  • US20250162731A1 patent drawing
  • US20250162731A1 patent drawing
  • US20250162731A1 patent drawing

AI summary

Disclosed herein are systems and methods of capturing orbital and sub-orbital extraterrestrial debris. The system is directed to a pouch comprising a semi-penetrable outer fabric covering a debris particle-capturing core. Also disclosed herein are methods of producing the pouch. Further described herein are methods of capturing debris with a deployed pouch.