Debris-Removing Cap With Integrated Lens Wiper
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Solution Overview
Problem
Existing optical devices face challenges in efficiently removing dust and debris from lenses, which can negatively impact optical transmission, requiring time-consuming and labor-intensive cleaning processes.
Innovation Solution
A debris-removing cap with a cap body and a lens wiper mechanism that attaches to optical devices, allowing users to easily sweep across the lenses to remove contaminants, utilizing a flexible and possibly compressible material for effective cleaning.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If a separate cleaning mechanism or manual cleaning process is used to remove debris from optical lenses, then cleaning effectiveness is improved, but time consumption and labor intensity increase
Solution Approach 1:
The optical connector performs its own cleaning function through an integrated wiper mechanism that is activated during the mating process. The connector's own insertion motion drives the cleaning action, eliminating the need for separate manual cleaning operations and reducing both time consumption and labor intensity while maintaining effective debris removal from the lens surface
2Reliability
If a separate cleaning mechanism is used to clean optical lenses, then cleaning capability is improved, but device complexity increases
Solution Approach 1:
The cleaning function is merged with the connector structure itself, integrating the wiper mechanism into the connector body. This combination eliminates the need for separate standalone cleaning devices or complex external cleaning systems, reducing overall device complexity while maintaining effective cleaning capability through the unified connector-wiper assembly
3Manufacturing precision
If manual cleaning tools are used to remove debris from lenses, then cleaning precision is improved, but ease of operation deteriorates
Solution Approach 1:
The connector automatically performs its own cleaning through the integrated wiper mechanism that is activated by the insertion motion itself. This self-cleaning capability eliminates the need for operators to manually handle separate cleaning tools, significantly improving ease of operation while maintaining precise debris removal from the lens surface through the controlled wiper action
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The debris-removing cap provides a quick and efficient method to clean optical lenses, reducing the need for extensive cleaning processes and ensuring optimal optical transmission without the need for separate cleaning tools.
Implementation Method 1
The lens wiper engages a lens of the mating face and sweeps across the mating face when activated by the user to remove debris from the lens
Data Source
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AI summary
Debris-removing cap (200) includes a cap body (210) having a receiving cavity (212) and an interior surface (214) disposed within the receiving cavity (212). The cap body (210) is configured to be attached to an optical device (202) such that a mating face (204) of the optical device (202) is disposed within the receiving cavity (212). The interior surface (214) is configured to face the mating face (204) of the optical device (202). The debris-removing cap (200) also includes a lens wiper (220) that is coupled to the interior surface (214) within the receiving cavity (212) and extends away from the interior surface (214) toward the mating face (204) of the optical device (202). The lens wiper (220) moves relative to the mating face (204) when activated by a user of the debris-removing cap (200). The lens wiper (220) engages a lens (208) of the mating face (204) when activated by the user to remove debris from the lens (208).