Deck Installation Device with Interconnected Spacing Members
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
The building construction industry lacks efficient tools and methods for precise alignment and fastening of deck planking and railings, leading to time-consuming tasks in patio deck and deck railing construction.
Innovation Solution
A deck installation device comprising interconnected members with specific dimensions and features, including holes for fasteners and protrusions for alignment, allows for proper spacing and alignment of deck boards and spindles, enabling efficient construction with a unitary, one-handed operation.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If traditional hand labor methods are used for aligning and fastening deck planking and railings, then construction can be completed with basic tools, but the process is time-consuming and labor-intensive
Solution Approach 1:
The device incorporates pre-configured spacing members and alignment features that establish proper deck board spacing and railing component alignment before fastening occurs. The spacing members are pre-positioned on the fastening tool, eliminating the need for manual measurement and adjustment during installation
Solution Approach 2:
The device acts as an intermediary tool between the worker and the deck components, providing mechanical guidance through spacing members and alignment features. This intermediary mechanism ensures consistent spacing without requiring the worker to continuously measure and calculate distances
2Manufacturing precision
If precise alignment and spacing of deck components is performed manually, then proper installation quality can be achieved, but the task becomes extremely time-consuming
Solution Approach 1:
The device performs self-alignment through its built-in spacing members and geometric constraints. The spacing members automatically maintain proper distances from reference surfaces, and the alignment features self-correct positioning errors, eliminating the need for continuous manual measurement and adjustment
Solution Approach 2:
The device incorporates fixed spacing parameters built into its structure, such as spacing members with specific lengths and positions. These physical parameters encode the required spacing distances, transforming complex measurement tasks into simple physical constraints that guide proper placement
3Ease of manufacture
If multiple separate tools are used for measuring, marking, and fastening, then each function can be performed with specialized equipment, but the overall process complexity increases
Solution Approach 1:
The device combines multiple functions into a single integrated tool: the fastening tool incorporates spacing members, alignment features, and fastening mechanisms all in one unit. This eliminates the need to switch between separate measuring tapes, markers, and fastening tools during installation
Solution Approach 2:
The device serves multiple purposes simultaneously: it measures spacing distances, marks alignment positions, guides component placement, and performs fastening operations. This multi-functional approach replaces several specialized tools with one versatile device
Data Source
AI summary
A unitary deck installation device is disclosed having first, second and third members joined together. All three members have a first end and a second end, a first side and a second side, a first surface and a second surface, a thickness measured between the first and second surfaces, a width measured between the first and second sides, and a length measured between the first and second ends. The first end of the second member is secured to the first end of the first member and extends perpendicularly outward from the second surface of the first member. The first end of the third member is secured to the second surface of the first member and extends perpendicularly outward therefrom. A pair of spaced apart holes is formed through the third member and each of the pair of holes has a diameter large enough to allow a fastener to pass therethrough.