Deck Post Cap Ashtray with Hinged Cover and Carbon Filter

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Solution Overview

Problem

Conventional ashtrays are not weatherproof, easily knocked over, and do not hide cigarette butts and ashes from view, posing a fire hazard and creating messes in outdoor settings.

Innovation Solution

A weatherproof ashtray device integrated into a deck post cap with a hinged cover and a carbon filter, designed to be securely mounted on a deck post, hiding the ashtray when not in use and preventing it from being knocked over, while also protecting against wind, rain, and snow.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a conventional ashtray is used outdoors, then it provides a place to dispose of cigarette butts and ashes, but it is susceptible to wind, rain, and snow causing ashes to fall on the ground

Engineering Contradiction:
Improveweather susceptibilityVSAvoidash containment
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent combines the ashtray with a deck post cap structure to create an integrated outdoor ashtray system. The deck post cap serves as both a structural element and a protective housing for the ashtray, merging two functions into one unified device that is inherently suited for outdoor deck environments.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The ashtray is nested within the deck post cap structure. The tray is positioned inside the cap's cavity, with the cap's walls and lid providing an enclosing protective environment. This nested arrangement allows the ashtray to benefit from the structural protection of the cap while maintaining its ash-receiving function.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Ease of operation

If a conventional ashtray is placed in an accessible location, then it is easy to use, but it can be easily knocked off causing breakage and spreading ashes

Engineering Contradiction:
ImproveaccessibilityVSAvoidstability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The ashtray is merged with the deck post cap structure, which is inherently stable and difficult to knock over. By integrating the ashtray into this stable mounting structure, the device maintains high accessibility while gaining the stability and security of the deck post mounting system.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent transitions the ashtray from a standalone surface-level object to a vertically integrated structure mounted on a deck post. This dimensional change from horizontal placement to vertical mounting provides inherent stability while maintaining accessibility through the front-opening lid.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Ease of operation

If a standard ashtray is used, then it provides ash disposal functionality, but it does not have a cover to hide cigarette butts and ashes from view

Engineering Contradiction:
ImprovediscretionVSAvoidstructure
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent merges the decorative deck post cap structure with the functional ashtray, combining aesthetic concealment with ash disposal. The cap's walls and lid naturally provide coverage and discretion, eliminating the need for separate cover mechanisms while enhancing the overall appearance.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The deck post cap structure serves multiple functions: it provides structural mounting, weather protection, aesthetic concealment, and structural support for the ashtray. This multi-functional design achieves discretion and coverage without adding specialized components, thereby avoiding increased complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Reliability

If an ashtray is mounted securely on a deck post, then it prevents being knocked over, but it may still be damaged by wind, rain, and snow

Engineering Contradiction:
Improveknock-over resistanceVSAvoidweather damage
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The ashtray is nested within the protective cavity of the deck post cap, which shields it from direct exposure to weather elements. The cap's enclosed structure protects the ashtray from rain, snow, and wind damage while maintaining the stability benefits of secure mounting.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The deck post cap acts as a protective shell enclosing the ashtray. This shell structure provides weatherproofing by creating a barrier between the ashtray and external environmental factors such as moisture and wind, preventing damage while maintaining structural integrity.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The ashtray device provides a secure, weatherproof, and discreet solution for smoking outdoors, preventing ash and smoke odors from spreading and reducing the risk of fire hazards by concealing cigarette and cigar butts within the deck post cap.

Implementation Method 1

A carbon filter is removably disposed in the cap for removing odor of ash and smoke

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS11751604B2Weatherproof and secure deck post ashtray device
Publication Date: 2023.09.12 LONGSTRETH DAVID
  • US11751604B2 patent drawing
  • US11751604B2 patent drawing
  • US11751604B2 patent drawing

AI summary

The present invention relates to a weatherproof ashtray device having an improved ashtray concealed within a deck post cap. The cap is adapted to be placed on a top end of a deck post and configured to receive the tray or ashtray. The cap has a hinged cover that can be pivotally opened to access the ashtray for use. The ashtray remains secured inside the cap thereby eliminating risk of being knocked off. Further, the cover protects the ashtray from weather elements. The ashtray device enables the deck post to function as normal while offering a place for individuals to discreetly smoke and dispose of their ashes, cigarette butts, and cigar butts. The cap and ashtray are weatherproof to prevent damage due to wind, rain, snow, and other inclement weather.