Deck Storage Hatch and Tub Assembly That Preserves Deck Surface
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Solution Overview
Problem
Existing deck storage solutions often require extensive construction, are aesthetically unpleasing, and consume valuable deck surface area, making them impractical for homeowners who need outdoor storage near their decks without the original bench or sufficient storage capacity.
Innovation Solution
A deck storage bin system featuring a moveable hatch with a mounting structure, a deck frame assembly with outer and inner lips, and a storage tub, designed for easy assembly and integration with the deck's floor, using a gas spring and hinges for smooth operation, and a rain cover system to maintain aesthetics and functionality.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If a bench with hinged seat is constructed to provide storage access, then storage functionality is improved, but construction complexity and time increase
Solution Approach 1:
The storage system is divided into separate modular components: a deck frame assembly, a storage tub, and a hatch assembly. These can be manufactured independently and assembled on-site, reducing construction complexity while maintaining storage functionality.
Solution Approach 2:
The deck frame assembly serves multiple functions: it provides structural support for the storage tub, creates an integrated opening in the deck, and supports the hatch mechanism. This multi-functionality reduces the need for separate construction elements.
2Quantity of substance
If extensive construction is undertaken to add storage, then storage capacity is improved, but aesthetic appearance deteriorates
Solution Approach 1:
The hatch assembly is designed to match the surrounding deck aesthetics with trim rings and panel options that blend with deck materials. The storage tub is positioned below deck level where it is not visible, providing capacity without compromising appearance.
Solution Approach 2:
The storage tub is nested within the deck frame assembly and positioned below the deck surface. The hatch is nested within the deck flooring, creating a seamless appearance that maintains aesthetic quality while providing storage capacity.
3Quantity of substance
If a storage unit is constructed on the deck, then storage capacity is improved, but available deck surface area decreases
Solution Approach 1:
The storage solution transitions from a surface-level bench construction to a vertical integration within the deck structure. The storage tub extends below the deck surface, utilizing the vertical dimension rather than consuming horizontal deck area.
Solution Approach 2:
The storage system is merged with the existing deck structure by integrating the frame assembly into the deck's aperture and positioning the storage tub within the deck's vertical space, eliminating the need for additional surface area.
4Adaptability or versatility
If a bench storage system is constructed, then storage functionality is improved, but manufacturing and installation difficulty increase
Solution Approach 1:
The system is segmented into pre-manufactured components (deck frame assembly, storage tub, hatch assembly) that can be produced in controlled manufacturing environments and assembled relatively simply on-site, improving ease of manufacture and installation.
Data Source
AI summary
A deck storage bin system has a hatch, a deck frame assembly that has an outer lip and an inner lip, a storage tub having a bottom surface, and at least one inner support. The hatch is moveable between the closed position and an open position. The outer lip of the deck frame is configured to engage a perimeter of a predefined aperture in a floor surface of a deck such that a portion of the deck frame assembly extends into the predefined aperture. The inner lip defines an opening and the inner lip is sized and configured to support the hatch when the hatch is in a closed position. The storage tub extends below the opening defined by the inner lip of the deck frame and is attached to the at least one inner support.