Decoded Bead Array Segmentation for Independent Sample Sections

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Solution Overview

Problem

Current random assembly-based detection systems are limited by the physical size and number of sample sections on a substrate due to sample separation gasketing, leading to increased costs and manual handling, and require complex imaging steps for bead identification.

Innovation Solution

The substrate is separated into independent sections and subsections through methods like dicing or etching, maintaining decode library information and bead registration using fiducials, and parsing decode files to enable individual addressing and decoding of each section.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If multiple independent sample sections are included on a single substrate to reduce costs, then substrate cost and reagent volume are reduced, but the physical size and total number of sample sections are limited by sample separation gasketing technology

Engineering Contradiction:
Improvenumber of sample sectionsVSAvoidsubstrate area
Core Design Contradiction:
Quantity of substanceVSArea of stationary object

Solution Approach 1:

The substrate is divided into multiple independent sample sections, each capable of holding and processing samples separately. This segmentation allows multiple samples to be processed on a single substrate while maintaining sample independence through physical separation features.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Multiple sample sections are arranged and integrated within a single substrate structure, with each section containing its own wells and features. The sections are nested within the overall substrate framework, maximizing the use of available substrate area while maintaining individual section functionality.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Reliability

If sample separation gasketing is used to prevent sample comingling, then sample pollution is prevented, but device complexity and manual handling requirements increase

Engineering Contradiction:
Improvesample separationVSAvoidgasketing structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The sample separation function is extracted from complex gasketing structures and integrated directly into the substrate through simplified physical features such as wells, barriers, and spatial arrangement. This removes the need for separate gasketing components while maintaining effective sample separation.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The substrate structure itself provides sample separation through its inherent design features, eliminating the need for additional gasketing components. The substrate serves multiple functions including sample containment, separation, and structural support through its integrated design.

Inventive Principle:
Principle #25Self-service

3Measurement precision

If decoding is performed on the entire array to identify bead identities, then comprehensive detection is achieved, but sample dilution and signal-to-noise ratio deteriorate

Engineering Contradiction:
Improvebead identification accuracyVSAvoidsample concentration
Core Design Contradiction:
Measurement precisionVSQuantity of substance

Solution Approach 1:

The decoding process is applied to individual sample sections or smaller subsets of the array rather than the entire array at once. This segmentation allows samples to be processed in concentrated form within each section, maintaining signal-to-noise ratio while still achieving comprehensive detection across all sections.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Decoding is performed on representative subsets or panels of beads within each sample section rather than requiring all beads to be decoded simultaneously. This partial action approach maintains sufficient detection accuracy while preserving sample concentration and signal quality in each section.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS12565676B2Systems and methods for separating decoded arrays
Publication Date: 2026.03.03 REVERE BIOSENSORS LLC
  • US12565676B2 patent drawing
  • US12565676B2 patent drawing
  • US12565676B2 patent drawing

AI summary

Methods and compositions for the fabrication and use of arrays are disclosed. Methods of the disclosure include separating decoded arrays, such as bead arrays, into independent sections and subsections. Methods of the disclosure can enable more economical fabrication of arrays suitable for conducting various assays, such as detection of target analytes in a sample.