Decoder Constant Current Sink Circuit for Irrigation

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Solution Overview

Problem

Existing two-wire power and communication systems for irrigation systems are limited by sensitivity to power surges, require extensive and costly external surge protection, and face issues with voltage reduction affecting decoder communication, leading to false command recognition and size limitations.

Innovation Solution

The system employs a constant current sink circuit with a shunt regulator and internal surge protection within each decoder, allowing decoders to draw a consistent current despite voltage changes and reducing the need for external surge protection devices.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If decoders use fixed resistor circuits to switch to a circuit path with a resistor between the common current and ground, then the decoder can communicate with the central controller, but any reduction in voltage causes a proportional reduction in the current pulse, causing the gateway to not recognize the acknowledgment pulse and falsely determine that the decoder did not receive a command

Engineering Contradiction:
Improvecommand recognition reliabilityVSAvoidcurrent pulse strength
Core Design Contradiction:
ReliabilityVSPower

Solution Approach 1:

The patent changes the electrical parameters of the decoder circuit by replacing fixed resistor circuits with voltage-regulated constant current circuits. This allows the current pulse to remain stable despite voltage variations in the two-wire system, ensuring reliable command recognition by the gateway controller.

Inventive Principle:
Principle #35Parameter changes

2Length of moving object

If decoders are installed further away from the gateway or central controller, then the system can cover a larger area, but the resistance of the power and communication wires becomes significant and reduces the voltage available across the decoder

Engineering Contradiction:
Improvewire lengthVSAvoidvoltage at decoder
Core Design Contradiction:
Length of moving objectVSPower

Solution Approach 1:

The patent implements voltage regulation and constant current sourcing at the decoder level, which compensates for voltage drops over long wire runs. This allows the system to extend to greater distances while maintaining reliable operation.

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If large numbers of decoders are installed in the system, then the system can control more sprinklers, but this further reduces voltage and increases resistance on the power and communication wires

Engineering Contradiction:
Improvenumber of decodersVSAvoidsystem voltage
Core Design Contradiction:
Quantity of substanceVSPower

Solution Approach 1:

The patent employs constant current sinking and voltage regulation at each decoder, which stabilizes the electrical parameters despite the addition of multiple decoders to the system. This allows for expansion to control large numbers of sprinklers without degrading system performance.

Inventive Principle:
Principle #35Parameter changes

4Measurement precision

If decoder circuitry that listens for communications are sensitive to power surges by lightning, then the decoder can detect communication signals, but expensive, external surge devices with ground rods must be installed at short intervals along the power and communication wires

Engineering Contradiction:
Improvecommunication signal detectionVSAvoidsurge protection infrastructure
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent integrates surge protection functionality directly into the decoder circuitry itself, allowing the decoder to protect its own communication and power circuitry without requiring external surge protection devices. This eliminates the need for expensive external surge protectors with ground rods.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances system scalability, reduces installation costs, and minimizes surge-related damage by maintaining reliable communication and power delivery across longer distances with fewer external surge protection devices.

Implementation Method 1

decoders have a constant current sink circuit that includes a shunt regulator that controls a field effect transistor

Methodology Applied
Scientific EffectShunt regulation: Shunt

Implementation Method 2

a constant current sink circuit that includes a shunt regulator that controls a field effect transistor

Methodology Applied
Scientific EffectField effect transistor operation:

Data Source

PatentUS8796879B2Two-wire power and communications for irrigation systems
Publication Date: 2014.08.05 THE TORO COMPANY
  • US8796879B2 patent drawing
  • US8796879B2 patent drawing
  • US8796879B2 patent drawing

AI summary

A two-wire power and communication system is provided, having a decoder that draws a constant amount of current for communication signals despite changes in the voltage on the power and communication wires. In one example, decoders have a constant current sink circuit that includes a shunt regulator that controls a field effect transistor.