Decolorable Toner Image Processing System with Barcode Tracking

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Solution Overview

Problem

Image processing systems that reuse sheets by forming images with decolorable coloring materials face challenges in ensuring all pages are decolored within a predetermined period, leading to unauthorized content leakage and sheet reuse issues due to writing or bending, which complicates the return and refund process.

Innovation Solution

An image processing system comprising an image forming unit, an image decoloring unit, a storage device, an operation panel, and a processor that forms images using decolorable toner, decolors sheets at a predetermined temperature, and manages page ranges with barcodes for efficient tracking and refund processing, encouraging timely returns and preventing content leakage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If sheets are reused by forming images with decolorable coloring material and decoloring images, then sheet reuse efficiency is improved, but unauthorized content leakage and writing/bending damage occur leading to system reliability deterioration

Engineering Contradiction:
Improvesheet reuse efficiencyVSAvoidcontent protection reliability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The system performs preliminary actions by marking sheets with barcodes indicating page ranges before decoloring, and by establishing predetermined return periods. This allows tracking of each sheet's usage history and ensures timely return, preventing unauthorized leakage while maintaining reuse efficiency.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system implements feedback mechanisms by reading barcodes on returned sheets to verify page ranges, comparing against predetermined periods, and providing user notifications. This closed-loop feedback ensures accountability and prevents misuse while enabling continuous sheet reuse.

Inventive Principle:
Principle #23Feedback

2Reliability

If the system tracks all pages to ensure complete decoloring, then content protection is improved, but device complexity and operation complexity increase

Engineering Contradiction:
Improvecontent protectionVSAvoidtracking system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system extracts only the essential tracking information (page ranges and return periods) into barcode markings on sheets, separating this from the main decoloring function. This simplifies the overall system while maintaining content protection through minimal but sufficient tracking data.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

Instead of complex electronic tracking of each page, the system uses simple barcode copies containing page range information. This lightweight copying approach provides adequate tracking for content protection without requiring complex device infrastructure.

Inventive Principle:
Principle #26Copying

3Reliability

If the system enforces strict return periods for all pages, then content leakage prevention is improved, but user convenience and system ease of operation deteriorate

Engineering Contradiction:
Improvecontent leakage preventionVSAvoidreturn process convenience
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The system applies partial action by focusing tracking and enforcement only on the specific page ranges marked on each sheet, rather than requiring manual tracking of all pages. This selective approach maintains security while simplifying user operations.

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The barcode markings on sheets enable self-service tracking and verification. Users simply return sheets within the predetermined period, and the system automatically verifies compliance through barcode reading, eliminating complex manual reporting while maintaining content protection.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively decolors all pages within the specified period, ensures secure content protection, and facilitates sheet reuse by refunding users based on returned page counts, enhancing user compliance and system efficiency.

Implementation Method 1

an image decoloring unit which decolors the images on the sheets

Methodology Applied
Scientific EffectThermal energy: Heating

Data Source

PatentUS10481532B2Image processing system for forming an image on a sheet using a decolorable coloring material
Publication Date: 2019.11.19 KK TOSHIBA
  • US10481532B2 patent drawing
  • US10481532B2 patent drawing
  • US10481532B2 patent drawing

AI summary

According to an embodiment, an image processing system includes an image forming unit, a decoloring unit, a storage device, an operation panel and a processor. The storage device stores image data of a plurality of printed materials. The processor forms on a sheet an image based on image data in a page range of the printed material received by the operation panel. The processor determines whether or not images of all pages in the page range have been decolored in a predetermined range after the image formation is executed when the formed image is decolored by the decoloring unit.