Decoloring Device Reversing Sheet Conveyance for Manual Discharge

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Solution Overview

Problem

Conventional decoloring devices face inconvenience in discharging sheets on which decoloring is completed, particularly when dealing with sheets of varying sizes and shapes, leading to complexity and increased cost in device configuration.

Innovation Solution

A decoloring device with a reversing and conveying unit that temporarily brings the decolored sheet back into the first sheet conveying unit, allowing for efficient discharge to a manual discharge tray, which is positioned differently from the manual feed tray, and includes a control unit for determining decolorability and reusability based on image analysis.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the decolored sheet is discharged to a cassette, then the sheet can be collected for reuse, but the device configuration becomes complex and costly when handling sheets of varying sizes and shapes

Engineering Contradiction:
Improvedevice configuration simplicityVSAvoidhandling capability for sheets of varying sizes and shapes
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The patent inverts the conventional discharge approach by introducing a reversing and conveying unit that redirects the decolored sheet back into the first sheet conveying unit. This allows the sheet to be conveyed again to the manual discharge tray, simplifying the device configuration while maintaining adaptability for various sheet sizes and shapes through the existing conveying infrastructure.

Inventive Principle:
Principle #13The other way round (Inversion)

2Ease of operation

If a manual feed unit is used, then the device can handle different sheet sizes and shapes, but the discharged sheet ends up in the cassette which is inconvenient

Engineering Contradiction:
Improvesheet discharge convenienceVSAvoidconveying mechanism complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The first sheet conveying unit is given multi-functionality by making it handle both the initial sheet feeding and the reversed conveying of decolored sheets. This universal conveying path eliminates the need for separate discharge mechanisms, reducing device complexity while improving operational convenience by directing sheets to the manual discharge tray.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Productivity

If the sheet is conveyed through the second sheet conveying unit to discharge opening, then the sheet can be discharged, but sheets of varying sizes and shapes cause handling issues

Engineering Contradiction:
Improvesheet discharge efficiencyVSAvoidconveying path complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent extracts the discharge function from the second sheet conveying unit's path and redirects it through the reversing and conveying unit back to the first sheet conveying unit. This extraction simplifies the conveying path by using the already-established first conveying unit, improving discharge efficiency for various sheet sizes while reducing overall path complexity.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration simplifies the device design, reduces costs, and enhances convenience by allowing efficient handling of sheets of different sizes and shapes, preventing misclassification of non-reusable sheets and ensuring secure disposal of confidential documents.

Implementation Method 1

a decoloring unit that decolors an image on a sheet, which is formed by a decolorable coloring agent

Methodology Applied
Scientific EffectHeating: Heating

Data Source

PatentUS8848239B2Decoloring device comprising a mechanism for discharging a decolored sheet, and related sheet conveying method and non-transitory computer readable recording medium
Publication Date: 2014.09.30 KK TOSHIBA
  • US8848239B2 patent drawing
  • US8848239B2 patent drawing
  • US8848239B2 patent drawing

AI summary

There is provided a decoloring device including a decoloring unit, a first sheet conveying unit, a second sheet conveying unit, a reversing and conveying unit, a manual feed tray, and a manual discharge tray. The reversing and conveying unit is disposed adjacent to an outer wall of the decoloring device in relation to the first sheet conveying unit, and conveys once again the sheet, which is temporarily brought into the second sheet conveying unit after being decolored by the decoloring unit and is switch-back conveyed, to the first sheet conveying unit. The manual feed tray is provided at an outer wall side of the decoloring device adjacent to the reversing and conveying unit. The manual discharge tray is provided at a position of the outer wall side of the decoloring device adjacent to the reversing and conveying unit.