Aircraft Decompression Device Locking Mechanism

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Solution Overview

Problem

Existing decompression devices used in aircraft to equalize air pressure are costly, difficult to assemble and maintain, and require complex locking mechanisms that are heavy and prone to errors.

Innovation Solution

A decompression device with a flexible locking arrangement featuring a Z-shaped profile locking element and an air guide part that holds the decompression member in place through indirect interaction, allowing for easy assembly, low weight, and reduced susceptibility to errors, using a simple design with minimal articulation points and no springs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If complex locking mechanisms are used to ensure reliable locking of the decompression member, then the reliability of the locking arrangement is improved, but the device complexity and weight increase

Engineering Contradiction:
Improvereliability of locking arrangementVSAvoidcomplexity of locking mechanism
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The locking arrangement is segmented into distinct functional elements: a locking element with engagement features on the support structure, and a corresponding locking part on the air guide part. This segmentation allows each component to be simple yet effective, avoiding the need for complex integrated mechanisms while maintaining reliable locking through the interaction of these segmented parts.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The air guide part serves as an intermediary element that indirectly connects the decompression member to the locking element. Instead of directly locking the decompression member, the locking arrangement locks the air guide part, which in turn holds the decompression member in place through its curved configuration. This intermediary approach simplifies the locking mechanism while maintaining reliability.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If traditional locking mechanisms with springs and multiple articulation points are used, then the locking function is achieved, but the manufacturing cost and assembly difficulty increase

Engineering Contradiction:
Improvelocking functionVSAvoidmanufacturing cost and assembly difficulty
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

Springs and complex articulation points are completely removed from the locking arrangement. The locking function is achieved purely through the geometric configuration of the locking element and locking part, eliminating the need for elastic components and multiple moving joints. This extraction of unnecessary elements directly reduces manufacturing cost and assembly complexity.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

Instead of using active components like springs to enforce the locked position, the design uses a passive geometric constraint system. The Z-shaped profile and engagement features create a self-enforcing locked state through their geometry alone, inverting the traditional approach of using active mechanical forces to maintain locking.

Inventive Principle:
Principle #13The other way round (Inversion)

3Reliability

If the locking arrangement uses multiple components and springs, then the locking mechanism can be designed, but the weight of the decompression device increases

Engineering Contradiction:
Improvelocking mechanism functionalityVSAvoidweight of decompression device
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The locking element is integrated directly into the support structure, and the locking part is formed as part of the air guide part. This merging of components eliminates the need for separate locking components and reduces the overall number of parts. The curved air guide part itself serves as the locking interface, combining structural and locking functions in a single element.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The air guide part is designed as a curved, flexible component that can deform under pressure differential. This flexibility allows the locking part to engage and disengage smoothly without requiring heavy mechanical locking components, reducing weight while maintaining reliable locking through the flexible deformation of the thin-walled air guide part.

Inventive Principle:
Principle #30Flexible shells and thin films

4Reliability

If complex locking mechanisms with multiple articulation points are used, then the locking arrangement can be designed, but the susceptibility to errors and failures increases

Engineering Contradiction:
Improvelocking arrangement robustnessVSAvoidnumber of articulation points
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The locking arrangement is segmented into simple geometric features rather than complex articulated mechanisms. The Z-shaped profile with discrete engagement features creates a locking system based on geometric constraints rather than multiple moving joints, reducing the number of potential failure points while maintaining robust locking functionality.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution results in a cost-effective, easy-to-maintain decompression device that ensures uncomplicated handling and release, with a reliable locking mechanism that is less prone to failures and noise, effectively managing pressure equalization across aircraft compartments.

Implementation Method 1

the decompression member through the locking element via interaction with an air guide part of the decompression device, which is flexible and/or resilient and in the holding position is curved or bent in the direction of the decompression member is held indirectly in the holding position

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Data Source

PatentEP3228535B1Decompression device
Publication Date: 2020.09.23 PREMIUM AEROTECH GMBH
  • EP3228535B1 patent drawingFigure 1~3a
  • EP3228535B1 patent drawingFigure 3b~3c
  • EP3228535B1 patent drawingFigure 3d

AI summary

The invention relates to a decompression device (10) with at least one decompression element (11) arranged on a support structure (15), which, in the event of a differential pressure event of a predetermined height, releases an opening (12) in the support structure (15) as a connection between two volumes, wherein the decompression element (11) is movable between a holding position closing the opening (12) and a release position opening the opening (12), and with a locking arrangement (20) which secures the decompression element (11) in the holding position during use.In order to have a decompression device (10) that can be manufactured inexpensively, is easy to assemble and maintain, and ensures flexible locking and release at low weight, the locking arrangement 20 is provided with at least one locking element (21) which is arranged on the support structure (15) and the decompression member (11) is indirectly held in the holding position by the locking element (21) through interaction with an air guide part (25).