Decorative Siding Panel with Segmented Strips and Texture

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Solution Overview

Problem

Conventional siding panels lack decorative variations and embellishments, offering only uniform aesthetic options once a profile is chosen, failing to provide additional design elements that architects and builders might find desirable.

Innovation Solution

A siding panel design featuring a panel body with a first strip having a three-dimensional surface texture with a geometric pattern that repeats along its length, accompanied by a second strip with a different surface texture, and including locks and a fastening strip for secure installation, which can be formed through extrusion and shaping processes to create a decorative cladding system.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If traditional siding panels use a uniform profile design, then manufacturing simplicity is maintained, but aesthetic variety and decorative appeal are limited

Engineering Contradiction:
Improveaesthetic varietyVSAvoidpanel structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The siding panel is divided into multiple strips (first strip, second strip, third strip) with different surface textures and patterns. Each strip can be independently designed with different decorative elements, allowing aesthetic variety while maintaining manageable manufacturing complexity through modular construction

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different portions of the panel have different surface characteristics - the first strip has a three-dimensional geometric pattern, the second strip has a different surface texture, and the third strip has yet another texture. This local differentiation provides aesthetic variety without requiring complete redesign of the entire panel structure

Inventive Principle:
Principle #3Local quality

2Adaptability or versatility

If siding panels are produced with multiple decorative elements, then aesthetic appeal is enhanced, but manufacturing complexity increases

Engineering Contradiction:
Improvedecorative optionsVSAvoidproduction process
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

Multiple strips with different decorative elements are combined into a single integrated panel body. The locking mechanism merges the assembly process, allowing decorative complexity to be achieved through combination of simpler components rather than creating one complex piece

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The panel structure serves multiple functions: the different strips provide aesthetic variety, the locking mechanism provides structural assembly, and the fastening strip provides installation capability. This multi-functionality allows decorative elements to be incorporated without proportionally increasing manufacturing difficulty

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If siding panels incorporate three-dimensional surface textures, then visual appeal is improved, but surface uniformity is reduced

Engineering Contradiction:
Improvevisual varietyVSAvoidsurface consistency
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The panel intentionally incorporates asymmetric surface textures across different strips. The first strip has a three-dimensional geometric pattern, while other strips have different textures, creating visual interest and variety rather than maintaining uniform surface consistency

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a visually appealing and customizable siding panel system that allows for decorative variations, enhancing the aesthetic appeal of building surfaces while maintaining structural integrity and ease of installation.

Implementation Method 1

extruding a material sheet through a die

Methodology Applied
Scientific EffectExtrusion: Extrusion

Implementation Method 2

pressing the material sheet against the three dimensional pattern surface of the form to impart the three dimensional surface texture

Methodology Applied
Scientific EffectCompression: Compression

Data Source

PatentUS11725392B2Decorative siding panel, siding system and method of manufacture
Publication Date: 2023.08.15 CERTAINTEED LLC
  • US11725392B2 patent drawing
  • US11725392B2 patent drawing
  • US11725392B2 patent drawing

AI summary

The present disclosure relates generally to cladding for covering a building surface, for example suitable for covering the exterior surface of a building. The present disclosure relates more particularly to a siding panel including a panel body having a length, a width, a front face, and a rear face. The panel body further includes a first strip extending along the length of the panel body with a three dimensional surface texture. The three dimensional surface texture is a geometric pattern repeating along the front face of the panel body. The panel body includes a second strip extending along the length of the panel body adjacent to the first strip with a surface texture that is different than that of the first strip. The siding panel further includes a first lock, a second lock, and a fastening strip secured to the first lock.