Deep-Learning Vision for Asset Serialization in Low Light

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Solution Overview

Problem

Current systems are inadequate for accurately and efficiently capturing identifiers on unique assets, such as those in the defense and healthcare sectors, which lack traditional serial numbers or identifiers and are often stored in challenging environments with poor lighting, requiring manual methods that are time-consuming and prone to errors.

Innovation Solution

A computer-implemented system using deep-learning computer vision models for image detection and recognition, integrated with a mobile application and database interface, capable of detecting and recognizing text on assets without conventional serial numbers, even in low-light conditions, and improving prediction accuracy through user feedback.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If manual methods are used to read and log serial numbers, then identification can be performed without specialized equipment, but the process is time-consuming and prone to errors

Engineering Contradiction:
Improveidentification speedVSAvoididentification accuracy
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent replaces manual mechanical reading and logging processes with an automated computer vision system that uses image capture, optical character recognition (OCR), and machine learning algorithms to automatically detect, recognize, and record serial numbers on assets, thereby increasing both speed and accuracy of identification

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system creates digital copies (images) of the asset identifiers and processes these copies through software algorithms to extract serial number information, eliminating the need for direct manual reading while preserving the original asset unchanged

Inventive Principle:
Principle #26Copying

2Ease of operation

If traditional serial number tags or labels are applied to assets, then identification becomes easier with standard scanning equipment, but it increases device complexity and may not be suitable for all asset types

Engineering Contradiction:
Improveidentification easeVSAvoidsystem complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent develops a universal identification system that can handle multiple asset types with different identifier formats (engraved, etched, printed, embossed) using a single platform, eliminating the need for asset-specific tagging methods while maintaining ease of operation across diverse asset classes

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system introduces an intermediary image capture and processing layer between the physical asset identifier and the database, using computer vision technology to bridge the gap between various identifier formats and the standardized digital inventory system

Inventive Principle:
Principle #24Intermediary (Mediator)

3Volume of stationary object

If assets are stored in challenging environments with poor lighting, then space utilization is optimized, but identifier detection becomes difficult or impossible

Engineering Contradiction:
Improvestorage capacityVSAvoididentifier detectability
Core Design Contradiction:
Volume of stationary objectVSDifficulty of detecting and measuring

Solution Approach 1:

The patent implements dynamic image processing capabilities that adapt to varying lighting conditions, using adjustable exposure settings, multiple shot integration, and real-time processing to capture and enhance identifier visibility regardless of the storage environment's lighting quality

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS11941902B2System and method for asset serialization through image detection and recognition of unconventional identifiers
Publication Date: 2024.03.26 KPMG LLP
  • US11941902B2 patent drawing
  • US11941902B2 patent drawing
  • US11941902B2 patent drawing

AI summary

An embodiment of the present invention is directed to a combination of two deep-learning computer vision models—customized with post-processing—wrapped in a mobile application that is backed by an Application Programming Interface (API) supporting concurrent mobile users to accomplish asset serialization tasks in a warehouse or other storage environment.