Deep Trench Capacitor Structure for Dense and Reliable Integration

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Solution Overview

Problem

Existing semiconductor manufacturing processes face challenges in embedding electrical components within a semiconductive substrate to minimize space occupation and enhance integration density, requiring sophisticated techniques that need improvement.

Innovation Solution

A semiconductor structure is developed with a recess in the substrate, featuring a capacitor structure partially embedded within the recess, and an interconnect structure electrically connected to it, utilizing multiple electrode and dielectric layers to enhance reliability and integration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If electrode layers are embedded into the substrate to reduce device size, then integration density is improved, but the electrode layers become vulnerable to damage and reliability deteriorates

Engineering Contradiction:
Improveintegration densityVSAvoidelectrode layer protection
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent implements a multi-layer nested structure where the first electrode layer is enclosed by the first dielectric layer, which is in turn enclosed by the second electrode layer. This nested configuration protects the embedded first electrode layer while maintaining high integration density within the substrate recess.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The first dielectric layer serves as an intermediary protective barrier between the first electrode layer and the external environment. This dielectric intermediary prevents direct exposure of the electrode layer, thereby maintaining reliability while enabling embedding for improved integration density.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If multiple manufacturing processes are applied to reduce minimum feature size, then integration density is improved, but process complexity increases

Engineering Contradiction:
Improveintegration densityVSAvoidmanufacturing process complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent combines multiple functions into integrated structures: the capacitor structure integrates both electrode layers and dielectric layers in a single embedded unit, and the interconnect structure combines conductive layers with dielectric insulation. This merging reduces the number of separate manufacturing steps required while achieving high integration density.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The embedded capacitor structure serves multiple functions simultaneously: it provides electrical capacitance, acts as a placeholder for future interconnect routing, and enables planarization for subsequent processing layers. This multi-functionality reduces overall process complexity while maintaining high integration density.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution increases the overall reliability of the semiconductor structure by protecting the first electrode layer from further etching and allows for more efficient integration of components, improving manufacturing processes.

Implementation Method 1

disposing a first electrode layer over the isolation layer; disposing a first dielectric over the first electrode layer; and disposing a second electrode layer to cover and surround the first dielectric and the first electrode layer

Methodology Applied
Scientific EffectDeposition: Deposition (physical)

Implementation Method 2

forming a recess on a surface of a substrate

Methodology Applied
Scientific EffectEtching: Ablation

Data Source

PatentUS12604487B2Semiconductor structure having deep trench capacitor and method of manufacturing thereof
Publication Date: 2026.04.14 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US12604487B2 patent drawing
  • US12604487B2 patent drawing
  • US12604487B2 patent drawing

AI summary

A semiconductor structure includes a substrate including a recess indented into the substrate, a capacitor structure at least partially disposed within the recess, and an interconnect structure disposed over and electrically connected to the capacitor structure. The capacitor structure includes a first electrode layer, a second electrode layer over the first electrode layer, and a first dielectric between the first electrode layer and the second electrode layer. The first electrode layer includes a first body portion disposed in and conformal to the recess and a first extending portion disposed on the substrate, and the second electrode layer covers the first dielectric, the first body portion and the first extending portion of the first electrode layer.