Industrial Defect Detection Image Scaling Method
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
High-resolution images in industrial defect detection systems lead to slow processing speeds, requiring powerful machines and optimized algorithms, which can be inefficient and costly for automated production lines.
Innovation Solution
A processing method that involves scaling initial images based on defect parameters to reduce resolution, followed by additional processing to generate a target image suitable for defect detection, improving algorithm speed and accuracy without compromising detection quality.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Measurement precision
If high-resolution images are used for defect detection, then detection accuracy is improved, but processing speed deteriorates
Solution Approach 1:
The patent segments the image processing task into multiple stages: initial low-resolution filtering to eliminate obvious defective products, followed by detailed inspection only of products that pass the first stage. This multi-stage segmentation approach maintains detection accuracy for critical defects while significantly improving overall processing speed by reducing the number of high-resolution images that require intensive computation.
Solution Approach 2:
The patent applies different processing qualities to different parts of the workflow: low-resolution processing for initial screening and high-resolution processing only where needed for final verification. This local quality differentiation ensures that computational resources are concentrated on images that require detailed analysis, thereby balancing accuracy requirements with processing speed constraints.
2Productivity
If high computational power is used to process high-resolution images, then processing efficiency is improved, but system complexity and cost increase
Solution Approach 1:
The patent applies partial action by performing comprehensive high-resolution processing only on a subset of images that require detailed inspection, while applying simpler low-resolution processing to the majority of images. This approach achieves sufficient processing efficiency for critical cases without the excessive complexity and cost of applying high computational power to all images uniformly.
Solution Approach 2:
The patent dynamically changes processing parameters (resolution levels, computational intensity) based on the specific requirements of each inspection stage and individual product characteristics. By adjusting parameters rather than maintaining fixed high computational settings, the system achieves improved processing efficiency where needed while avoiding the sustained complexity and cost associated with always-maximum computational power deployment.
Data Source
AI summary
A processing method includes obtaining a processing image of a apparatus and performing a second processing on the processing image to generate a target image to analyze the target image according to a target defect detection method to realize defect detection of the apparatus. The processing image is obtained by performing a first processing on an initial image of the apparatus. The first processing includes performing scale processing on the initial image according to defect parameters corresponding to the initial image.


