Defect-Engineered Metal-Organic Frameworks for Faster CO2 Diffusion

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Solution Overview

Problem

Existing metal-organic frameworks (MOFs) for CO2 capture suffer from limited gas diffusion due to one-dimensional channel structures, which slows the diffusion of gases and reduces the maximum concentration gradient, especially in frameworks like MOF-274 with long rod-shaped crystals.

Innovation Solution

Incorporating localized defects in MOFs by introducing modulators that bind to only one metal chain, creating openings and allowing gas diffusion between parallel channels, while maintaining channel structure and accessibility of open metal sites.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If one-dimensional channel structures are used in MOFs, then the framework structure is simple and stable, but gas diffusion is limited and separation efficiency is reduced

Engineering Contradiction:
Improvegas diffusion rateVSAvoidchannel structure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent introduces localized defects that create openings between parallel channels, enabling gas to diffuse in multiple dimensions (between channels and along channels) rather than only one dimension. This dimensional transition from one-dimensional diffusion to multidimensional diffusion significantly improves gas diffusion rates and separation efficiency while maintaining the overall structural stability of the MOF framework.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If long rod-shaped crystals with isolated hexagonal channels are formed, then the framework stability is maintained, but the maximum concentration gradient is reduced due to slow diffusion

Engineering Contradiction:
Improveframework stabilityVSAvoidconcentration gradient
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent applies local quality modification by introducing localized defects at specific positions within the framework. These defects create openings that locally enhance gas diffusion and concentration gradient in specific regions without compromising the overall framework stability. The localized nature of these defects allows the system to maintain structural integrity while improving mass transport properties where needed.

Inventive Principle:
Principle #3Local quality

3Ease of operation

If modulators are introduced to create localized defects, then gas diffusion between parallel channels is enabled, but the framework structure becomes more complex

Engineering Contradiction:
Improvegas diffusion efficiencyVSAvoidframework structure
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent utilizes porous material principles by introducing localized defects that create controlled openings within the MOF framework. These defects form a porous network that facilitates gas diffusion between parallel channels while maintaining the overall structural order. The controlled porosity achieved through modulator incorporation enables efficient mass transport without requiring complete structural reconfiguration.

Inventive Principle:
Principle #31Porous materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances gas diffusion and separation efficiency in MOFs, particularly for CO2 capture, by enabling multidimensional gas flow and preserving channel accessibility.

Implementation Method 1

the controlled inclusion of modulators, molecules possessing an identical or equivalent metal coordinating site as an organic linker that bridges metal ions within the metal-organic framework... allowing gas diffusion between parallel channels

Methodology Applied
Scientific EffectDiffusion: Diffusion

Implementation Method 2

molecules possessing an identical or equivalent metal coordinating site as an organic linker that bridges metal ions within the metal-organic framework

Methodology Applied
Scientific EffectChemical Bonding: Chemical Bonding

Implementation Method 3

Certain metal-organic frameworks ('MOF') perform well in various gas separations, especially for CO2 capture... the structure of the framework comprising hexagonal channels lined with metal chains (sometimes referred as metal clusters) and vacant coordination sites

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS12465904B2Metal-organic frameworks having localized defects for gas separations
Publication Date: 2025.11.11 EXXONMOBIL TECHNOLOGY & ENGINEERING CO
  • US12465904B2 patent drawing
  • US12465904B2 patent drawing
  • US12465904B2 patent drawing

AI summary

Provided herein are adsorption materials comprising a metal-organic framework comprising metal ions of metals, a plurality of organic linkers and one or more modulator where each modulator forms a localized defect. Each organic linker in the plurality of organic linkers creates a bridge between metal ions. Each modulator is connected to only one metal chain. The adsorption material further comprises one or more ligands. Each ligand in the plurality of ligands can be an amine or other Lewis base (electron donor) appended to a metal ion of the metal-organic framework.