Surface Defect Scanner Image Storage Segmentation
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Solution Overview
Problem
Existing methods for storing surface scan images from defect detectors are inefficient, leading to high storage costs and slow image retrieval due to the use of connection lists and overlapping image tiles, which increases storage space requirements and retrieval time.
Innovation Solution
A storage device and method that acquires and stores surface scan images in fixed-size tiles, binds them into segments, and generates files using location information as keys or file names, allowing for efficient storage and rapid extraction of defect images by utilizing row and column directional set values to simplify file naming and retrieval.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Speed
If image tiles are stored in connection lists format, then image retrieval speed is improved, but storage space efficiency deteriorates due to overlapping image tiles
Solution Approach 1:
The patent divides the surface scan image into multiple image tiles of a specific size, where each tile represents a discrete segment of the overall image. This segmentation allows for efficient storage and retrieval by treating each tile as an independent unit that can be stored once and referenced multiple times through connection lists, rather than storing overlapping regions repeatedly.
2Ease of manufacture
If image tiles are stored without modification, then storage simplicity is improved, but retrieval efficiency deteriorates due to lack of organizational structure
Solution Approach 1:
The patent performs preliminary organization of image tiles by creating connection lists that establish spatial relationships between adjacent tiles before actual retrieval operations. The processor pre-processes the image data to determine which tiles are connected and in what order, storing this structural information in advance. This preliminary action enables rapid retrieval by allowing the system to directly access and reconstruct images based on pre-established connections rather than searching through unorganized tile data.
3Reliability
If overlapping image tiles are used to ensure complete coverage, then detection accuracy is improved, but storage costs increase due to redundant data
Solution Approach 1:
The patent uses connection lists to create virtual copies or references to image tile data rather than storing actual duplicate copies of overlapping regions. Each connection list entry contains references to existing tile data and the transformation parameters needed to reconstruct overlapping regions. This approach maintains detection accuracy by preserving complete coverage information while storing only unique tile data once, with references pointing to the appropriate tiles for reconstruction.
Data Source
AI summary
A storage device includes at least one processor. The at least one processor is configured to acquire a surface scan image in an image tile format of a set size, bind a set number of image tiles in one segment, and store a plurality of segments as files, respectively, instead of storing the image tiles without modification.


