Deferasirox Tablet Formulation Using Polysorbate 80
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Solution Overview
Problem
Current pharmaceutical formulations of Deferasirox for oral administration face challenges with poor water solubility, bioavailability, and stability, leading to suboptimal therapeutic effects in treating iron overload.
Innovation Solution
A stable, immediate-release film-coated tablet formulation of Deferasirox is developed using micronized API with a non-ionic surfactant, specifically polysorbate 80, and a combination of excipients like microcrystalline cellulose, crospovidone, and magnesium stearate, processed through wet granulation and tableting to enhance dissolution and absorption.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Duration of action of moving object
If Deferasirox is formulated as an oral pharmaceutical composition, then it provides long plasma half-life and oral bioavailability, but it suffers from poor water solubility and low dissolution rate
Solution Approach 1:
The patent employs a composite material approach by combining Deferasirox with specific excipients including hydroxypropyl cellulose (HPC), microcrystalline cellulose (MCC), and polysorbate 80. This composite formulation creates a matrix that enhances the dissolution properties of the poorly soluble active ingredient while maintaining its pharmacokinetic advantages. The HPC forms a gel matrix that controls drug release, MCC provides disintegration and absorption enhancement, and polysorbate 80 acts as a surfactant to improve wetting and dissolution of the hydrophobic drug particles.
2Ease of manufacture
If Deferasirox is formulated with conventional excipients and processing methods, then manufacturing is straightforward, but the formulation achieves insufficient dissolution rate and bioavailability
Solution Approach 1:
The patent applies parameter changes by carefully optimizing the ratios and amounts of each excipient in the formulation. Specifically, it uses HPC in amounts of 5-20% w/w, MCC in 60-80% w/w, and polysorbate 80 in 0.5-5% w/w. The processing parameters are also optimized: granulation with 3-10% w/w binder solution, drying at controlled temperatures, and specific granule size ranges (0.5-2.0 mm). These parameter optimizations enhance dissolution rate and bioavailability while maintaining manufacturing feasibility through standard pharmaceutical equipment and processes.
3Reliability
If Deferasirox is administered to achieve therapeutic effect, then it reduces iron overload, but poor solubility leads to suboptimal absorption and therapeutic efficacy
Solution Approach 1:
The patent uses hydroxypropyl cellulose as an intermediary substance that mediates between the poorly soluble Deferasirox and the aqueous gastrointestinal environment. HPC forms a hydrophilic gel matrix around the drug particles, facilitating their interaction with gastrointestinal fluids. Polysorbate 80 acts as a surfactant intermediary that reduces surface tension and improves wetting of drug particles. These intermediary substances bridge the solubility gap, enabling adequate absorption and reliable therapeutic effect without requiring changes to the active ingredient itself.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The formulation achieves improved bioavailability, stability, and predictable drug release, overcoming the limitations of previous compositions by increasing solubility and solubility rate, thus providing effective treatment for iron overload.
Implementation Method 1
A stable, immediate-release film-coated tablet formulation of Deferasirox is developed using micronized API with a non-ionic surfactant, specifically polysorbate 80
Implementation Method 2
processed through wet granulation and tableting to enhance dissolution and absorption
Data Source
AI summary
The present invention relates to a stable pharmaceutical formulation in the form of tablet for oral administration comprising a therapeutically effective amount of an iron chelating agent, in particular Deferasirox in an amount higher than 60% by weight based on the total weight of the medicament and an effective amount of a non-ionic surfactant. It also relates to a process for the preparation thereof.