Deferasirox Tablet Formulation Using Polysorbate 80

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current pharmaceutical formulations of Deferasirox for oral administration face challenges with poor water solubility, bioavailability, and stability, leading to suboptimal therapeutic effects in treating iron overload.

Innovation Solution

A stable, immediate-release film-coated tablet formulation of Deferasirox is developed using micronized API with a non-ionic surfactant, specifically polysorbate 80, and a combination of excipients like microcrystalline cellulose, crospovidone, and magnesium stearate, processed through wet granulation and tableting to enhance dissolution and absorption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of moving object

If Deferasirox is formulated as an oral pharmaceutical composition, then it provides long plasma half-life and oral bioavailability, but it suffers from poor water solubility and low dissolution rate

Engineering Contradiction:
Improveplasma half-lifeVSAvoidwater solubility
Core Design Contradiction:
Duration of action of moving objectVSQuantity of substance

Solution Approach 1:

The patent employs a composite material approach by combining Deferasirox with specific excipients including hydroxypropyl cellulose (HPC), microcrystalline cellulose (MCC), and polysorbate 80. This composite formulation creates a matrix that enhances the dissolution properties of the poorly soluble active ingredient while maintaining its pharmacokinetic advantages. The HPC forms a gel matrix that controls drug release, MCC provides disintegration and absorption enhancement, and polysorbate 80 acts as a surfactant to improve wetting and dissolution of the hydrophobic drug particles.

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If Deferasirox is formulated with conventional excipients and processing methods, then manufacturing is straightforward, but the formulation achieves insufficient dissolution rate and bioavailability

Engineering Contradiction:
Improveformulation simplicityVSAvoiddissolution rate
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The patent applies parameter changes by carefully optimizing the ratios and amounts of each excipient in the formulation. Specifically, it uses HPC in amounts of 5-20% w/w, MCC in 60-80% w/w, and polysorbate 80 in 0.5-5% w/w. The processing parameters are also optimized: granulation with 3-10% w/w binder solution, drying at controlled temperatures, and specific granule size ranges (0.5-2.0 mm). These parameter optimizations enhance dissolution rate and bioavailability while maintaining manufacturing feasibility through standard pharmaceutical equipment and processes.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If Deferasirox is administered to achieve therapeutic effect, then it reduces iron overload, but poor solubility leads to suboptimal absorption and therapeutic efficacy

Engineering Contradiction:
Improvetherapeutic effectVSAvoidabsorption efficiency
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent uses hydroxypropyl cellulose as an intermediary substance that mediates between the poorly soluble Deferasirox and the aqueous gastrointestinal environment. HPC forms a hydrophilic gel matrix around the drug particles, facilitating their interaction with gastrointestinal fluids. Polysorbate 80 acts as a surfactant intermediary that reduces surface tension and improves wetting of drug particles. These intermediary substances bridge the solubility gap, enabling adequate absorption and reliable therapeutic effect without requiring changes to the active ingredient itself.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The formulation achieves improved bioavailability, stability, and predictable drug release, overcoming the limitations of previous compositions by increasing solubility and solubility rate, thus providing effective treatment for iron overload.

Implementation Method 1

A stable, immediate-release film-coated tablet formulation of Deferasirox is developed using micronized API with a non-ionic surfactant, specifically polysorbate 80

Methodology Applied
Scientific EffectSurfactant: Surfactant

Implementation Method 2

processed through wet granulation and tableting to enhance dissolution and absorption

Methodology Applied
Scientific EffectWet granulation:

Data Source

PatentEP3817728B1Pharmaceutical composition comprising an iron chelating agent and method for the preparation thereof
Publication Date: 2024.05.22 PHARMATHEN SA

AI summary

The present invention relates to a stable pharmaceutical formulation in the form of tablet for oral administration comprising a therapeutically effective amount of an iron chelating agent, in particular Deferasirox in an amount higher than 60% by weight based on the total weight of the medicament and an effective amount of a non-ionic surfactant. It also relates to a process for the preparation thereof.