Deflectable Tip Catheter for Chronic Total Occlusion Crossing

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Solution Overview

Problem

Chronic total occlusions in blood vessels are difficult to cross due to guidewire rigidity and orientation issues, leading to lower success rates and increased procedural complexity, especially in coronary CTOs, as conventional guidewires often buckle or perforate the vessel.

Innovation Solution

A catheter with a deflectable tip featuring a double helix design and a control wire, allowing for precise orientation and advancement of the guidewire across the occlusion, combined with a multilayer torque cable for enhanced torque transmission, facilitates successful crossing and subsequent dilation or stenting of the lesion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a guidewire with sufficient rigidity is used to penetrate the occlusion, then the guidewire can enter the lesion effectively, but the guidewire may buckle or perforate the vessel due to excessive rigidity

Engineering Contradiction:
Improveguidewire rigidityVSAvoidvessel perforation risk
Core Design Contradiction:
StrengthVSObject-affected harmful factors

Solution Approach 1:

The guidewire is divided into multiple segments with different mechanical properties: a stiff proximal section for torque transmission and a softer distal tip for safe lesion penetration. This segmentation allows the guidewire to have both the rigidity needed for control and the flexibility needed to avoid vessel perforation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different sections of the guidewire have different rigidity characteristics - the proximal portion is more rigid for operator control while the distal tip is softer for safe navigation through the occlusion. This local variation in quality resolves the contradiction between needing rigidity for penetration and flexibility to avoid damage.

Inventive Principle:
Principle #3Local quality

2Object-affected harmful factors

If the distal end of the guidewire is made softer to prevent vessel perforation, then vessel safety is improved, but the guidewire cannot effectively enter or penetrate the occlusive lesion

Engineering Contradiction:
Improvevessel perforation riskVSAvoidlesion penetration capability
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The guidewire is divided into multiple segments with different mechanical properties: a stiff proximal section for torque transmission and a softer distal tip for safe lesion penetration. This segmentation allows the guidewire to have both the rigidity needed for control and the flexibility needed to avoid vessel perforation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The operator first advances a softer exchange wire through the lesion before introducing the final guidewire. This preliminary action creates a pathway that reduces the penetration difficulty for subsequent devices, allowing the use of softer, safer guidewires while maintaining reliable lesion crossing.

Inventive Principle:
Principle #10Preliminary action

3Ease of operation

If a pre-formed bend is added to the guidewire tip to assist orientation, then initial entry into the occlusion is improved, but the guidewire may take an unwanted path within the occlusion

Engineering Contradiction:
Improveguidewire orientationVSAvoidguidewire path control
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The guidewire tip is made dynamically deflectable rather than having a fixed pre-formed bend. The tip can be actively oriented by the operator through external manipulation, allowing real-time adjustment of the wire path to navigate the occlusion accurately without deviating into unwanted trajectories.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

A deflectable tip acts as an intermediary between the operator's control and the guidewire's path through the occlusion. This tip can be externally manipulated to orient the wire correctly, providing both the orientation assistance needed for entry and the path control needed to prevent unwanted trajectories.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Device complexity

If conventional guidewires are used for CTO crossing, then the procedure can be performed with standard equipment, but the success rate is much lower and requires greater time and skill

Engineering Contradiction:
Improveprocedure simplicityVSAvoidCTO crossing success rate
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The catheter system integrates multiple functions into a single device: guidewire delivery, distal positioning, orientation control, and support for subsequent angioplasty devices. This multi-functionality maintains procedural simplicity while significantly improving CTO crossing success rates through coordinated action of all components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The deflectable tip catheter acts as an intermediary device that facilitates guidewire crossing of difficult CTOs by providing controlled orientation and support. It mediates between the operator's intent and the challenging occlusion, enabling successful crossing with standard equipment while improving success rates.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The catheter effectively navigates and crosses occlusions with improved rigidity and control, increasing the success rate of procedures and reducing the time and skill required for physicians to reestablish blood flow through total occlusions.

Implementation Method 1

a multilayer torque cable for enhanced torque transmission

Methodology Applied
Scientific EffectTorque transmission: Torque

Implementation Method 2

the deflectable tip may comprise a first helical coil having a first diameter and a second helical coil having a second diameter, the first diameter being larger than the second diameter. The first and second helical coils are arranged in the manner of a double helix.

Methodology Applied
Scientific EffectHelical deformation: Helix

Data Source

PatentUS7763012B2Devices and methods for crossing a chronic total occlusion
Publication Date: 2010.07.27 TELEFLEX LIFE SCIENCES LLC
  • US7763012B2 patent drawing
  • US7763012B2 patent drawing
  • US7763012B2 patent drawing

AI summary

A catheter comprises an elongate tubular member having a proximal end and a distal end, and a deflectable tip at the distal end of the elongate tubular member. The deflectable tip comprises a first helical coil having a first diameter and a second helical coil having a second diameter, the first diameter being larger than the second diameter. The first and second helical coils are arranged in the manner of a double helix. When viewed in cross-section, the first helical coil and the second helical coil are aligned at a first point on a circumference of each coil and misaligned at a second point on the circumference of each coil, where the second point is approximately 180 degrees from the first point. In certain embodiments the catheter further includes a dilatation balloon. Methods of use for crossing a chronic total occlusion are also described.