Elastically Deflectable Transistor Gate for Force Sensing

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Solution Overview

Problem

Current micromechanical sensors, such as those used in force measurement, are heavily dependent on ambient conditions like temperature, which affects their precision due to their material properties and structural characteristics.

Innovation Solution

A transistor structure with a control electrode that is elastically deflectable under force, sharing the same monocrystalline lattice structure as the semiconductor substrate, forming a 'nanogap' over the channel region, allowing for precise force measurement by changing the distance between the control electrode and the channel, thus minimizing external influence effects.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If piezoresistive, piezoelectrical or capacitive elements are used for force measurement in micromechanical systems, then measuring functionality is achieved, but precision is reduced due to strong dependence on ambient conditions such as temperature

Engineering Contradiction:
Improveforce measurement precisionVSAvoidtemperature dependency
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The control electrode is formed with the same monocrystalline semiconductor material as the substrate, creating identical material characteristics and thermal expansion properties. This homogeneity eliminates differential thermal stress and reduces temperature dependency, allowing precise force measurement without compensation for ambient temperature variations.

Inventive Principle:
Principle #33Homogeneity

Solution Approach 2:

The control electrode replicates the substrate's monocrystalline lattice structure, creating a copy of the ideal crystal structure. This copying ensures that the control electrode responds only to applied forces and not to thermal effects, since it shares the same thermal properties as the substrate it is formed from.

Inventive Principle:
Principle #26Copying

2Ease of operation

If the control electrode portion is made elastically deflectable to detect force changes, then measurement capability is enabled, but structural stability is reduced due to material property variations with ambient conditions

Engineering Contradiction:
Improveforce detection capabilityVSAvoidmaterial characteristic stability
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

By forming the control electrode from the same monocrystalline semiconductor material as the substrate, the invention creates homogeneous material properties throughout the structure. This homogeneity ensures that thermal expansion and other ambient condition effects are uniform across the entire device, stabilizing the mechanical properties and enabling reliable force detection.

Inventive Principle:
Principle #33Homogeneity

3Ease of manufacture

If different materials are used for the substrate and control electrode structure, then manufacturing flexibility is improved, but precision is reduced due to different material characteristics affecting thermal and mechanical behavior

Engineering Contradiction:
Improvematerial selection flexibilityVSAvoidforce measurement accuracy
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The invention uses the same monocrystalline semiconductor material for both the substrate and the control electrode, creating a homogeneous structure. This eliminates the need for material matching and interface compatibility issues that arise with heterogeneous materials, while simultaneously improving precision by eliminating differential thermal and mechanical effects.

Inventive Principle:
Principle #33Homogeneity

Solution Approach 2:

The control electrode is formed as an integral part of the substrate using the same material, merging what would traditionally be separate components. This integration eliminates material interfaces and ensures uniform thermal and mechanical properties throughout the structure, improving both manufacturing simplicity and measurement precision.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances the robustness and precision of force measurement by maintaining identical material characteristics between the substrate and the gate structure, reducing temperature dependency and improving mechanical stability, enabling precise detection of force changes.

Implementation Method 1

a control electrode portion spaced apart from the channel region, which is deflectable elastically under the action of a force

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS9312397B2Transistor structure, method for manufacturing a transistor structure, force-measuring system
Publication Date: 2016.04.12 FRAUNHOFER GESELLSCHAFT ZUR FORDERUNG DER ANGEWANDTEN FORSCHUNG EV
  • US9312397B2 patent drawing
  • US9312397B2 patent drawing
  • US9312397B2 patent drawing

AI summary

A transistor structure includes a first terminal region, a second terminal region and a channel region therebetween in a semiconductor substrate. Additionally, the transistor structure includes a control electrode associated with the channel region, the control electrode having a control electrode portion which is elastically deflectable under the action of a force and spaced apart from the channel region. The distance between the control electrode portion and the channel region is changed based on the action of force.