Deflector-Edge Coupler Structure for Broadband Optical Coupling

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

In system-on-a-chip (SoC) designs with a chiplet architecture, the optical coupling between photonic chiplets and optical transmitters/receivers is limited due to the wavelength sensitivity and polarization specificity of grating couplers, leading to reduced efficiency in optical signal transmission.

Innovation Solution

Incorporating a deflector structure adjacent to an edge coupler on the photonic chip, which redirects optical signals from a peripheral region to the edge coupler, enhancing coupling efficiency by being polarization independent and capable of receiving a wide range of wavelengths, thereby improving the optical coupling between the photonic chip and the optical transmitter/receiver.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If grating couplers are used for optical coupling, then optical coupling is achieved, but wavelength sensitivity and polarization specificity reduce coupling efficiency

Engineering Contradiction:
Improveoptical coupling efficiencyVSAvoidwavelength and polarization sensitivity
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent introduces a deflector structure as an intermediary component between the optical fiber and the grating coupler. This deflector redirects optical signals that would otherwise be lost, directing them toward the grating coupler's effective coupling region. The deflector acts as a mediator that compensates for the grating coupler's wavelength and polarization sensitivity limitations by capturing and redirecting stray light across a broader range of conditions.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent adds a spatial dimension to the optical coupling system by introducing the deflector structure positioned at a specific location relative to the grating coupler. This deflector operates in a different spatial zone, capturing light from angles and positions that the grating coupler alone cannot effectively utilize, thereby expanding the system's operational versatility without changing the grating coupler's inherent properties.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If a deflector structure is added to increase optical coupling, then coupling efficiency improves, but device complexity increases

Engineering Contradiction:
Improveoptical coupling efficiencyVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent divides the optical coupling function into two distinct segments: the grating coupler for primary coupling and the deflector structure for capturing and redirecting stray light. This segmentation allows each component to be optimized independently - the grating coupler for its wavelength-selective coupling and the deflector for broad-angle light redirection - while working together to overcome the limitations of either component alone.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent merges the grating coupler and deflector structure into an integrated optical coupling system. The deflector is positioned and configured to work in conjunction with the grating coupler, combining their functions to achieve superior overall coupling efficiency. This merging creates a synergistic system where the deflector compensates for the grating coupler's limitations without requiring a complete redesign of the coupling mechanism.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The deflector structure and edge coupler configuration significantly increase optical coupling efficiency, reducing signal loss and enhancing the overall performance of the electronic system by ensuring effective transmission of optical signals across the SoC.

Implementation Method 1

the deflector structure is configured to redirect an optical signal traveling along a first direction to a second direction towards the edge coupler

Methodology Applied
Scientific EffectLight deflection: Reflection

Implementation Method 2

edge coupler is laterally adjacent to the deflector structure... the edge coupler comprises a plurality of optical core segments

Methodology Applied
Scientific EffectOptical coupling: Refraction

Data Source

PatentUS20230418002A1Light deflection structure to increase optical coupling
Publication Date: 2023.12.28 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20230418002A1 patent drawing
  • US20230418002A1 patent drawing
  • US20230418002A1 patent drawing

AI summary

Various embodiments of the present disclosure are directed towards a semiconductor device including a dielectric structure disposed on a first substrate. An edge coupler is disposed within the dielectric structure and comprises a plurality of optical core segments. A deflector structure is disposed within the dielectric structure and is laterally adjacent to the edge coupler. The deflector structure is configured to redirect an optical signal traveling along a first direction to a second direction towards the edge coupler.