Deformable Ablation Catheter Tip for Consistent Lesion Formation

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Solution Overview

Problem

Conventional ablation catheters are limited by the size of their tips, which restrict lesion formation due to small surface area and inconsistent contact with tissue, leading to variable energy delivery and potential overheating.

Innovation Solution

The development of collapsible and expandable ablation catheter tips that conform to tissue, featuring shape-activated valves to direct energy and irrigation selectively, ensuring consistent lesion formation and minimizing energy loss.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of moving object

If conventional ablation catheters use fixed-size tips, then the device structure is simple, but the lesion formation is limited due to small surface area and inconsistent tissue contact

Engineering Contradiction:
Improvetip surface areaVSAvoidcatheter structure complexity
Core Design Contradiction:
Area of moving objectVSDevice complexity

Solution Approach 1:

The catheter tip is designed to be dynamically adjustable in size, transitioning from a collapsed state during insertion to an expanded state during ablation. This dynamic expansion increases the tip surface area to improve tissue contact and lesion formation consistency, while maintaining structural simplicity during insertion.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The collapsible tip is nested within the catheter shaft during insertion, allowing the tip to be compacted to a small diameter for easy passage through blood vessels. After insertion, the tip expands to its full size, effectively nesting the functionality within the same structural envelope.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Stability of the object's composition

If the catheter tip is made rigid to maintain shape, then structural stability is improved, but the ability to conform to tissue surfaces is reduced

Engineering Contradiction:
Improvetip shape stabilityVSAvoidtissue conformability
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The tip material properties are changed based on operational requirements. During insertion, the tip maintains its collapsed configuration with adjusted flexibility parameters. During ablation, the tip expands and adopts a configuration optimized for tissue contact, changing its effective rigidity and conformability parameters to match the tissue surface.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The tip transitions from a rigid, shape-maintaining state during insertion to a dynamically adaptable state during ablation. The tip can flex and conform to irregular tissue surfaces while maintaining sufficient structural stability to deliver ablation energy consistently.

Inventive Principle:
Principle #15Dynamics

3Productivity

If the catheter delivers high energy for effective ablation, then lesion formation efficiency is improved, but the risk of overheating and tissue damage increases

Engineering Contradiction:
Improveablation efficiencyVSAvoidoverheating risk
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

Temperature sensors are integrated into the catheter tip to provide real-time feedback on tissue temperature during ablation. This feedback enables the control system to adjust energy delivery dynamically, maintaining effective ablation while preventing excessive overheating and tissue damage through closed-loop control.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The ablation energy is delivered in controlled pulses or cycles rather than continuously. This periodic delivery pattern allows heat to dissipate between pulses, preventing thermal accumulation and overheating while maintaining effective ablation efficiency over time.

Inventive Principle:
Principle #19Periodic action

4Reliability

If the catheter tip is enlarged to increase surface area, then energy delivery consistency is improved, but the ease of insertion through blood vessels is reduced

Engineering Contradiction:
Improveenergy delivery consistencyVSAvoidinsertion ease
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The catheter tip employs dynamic size adjustment, remaining collapsed during insertion for ease of navigation through blood vessels, then expanding to a larger size during ablation to ensure consistent energy delivery. This dynamic transformation resolves the contradiction between insertion ease and energy delivery consistency.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The full-size ablation tip is nested within the catheter shaft during insertion, allowing the tip to be compacted to a small diameter for easy passage through blood vessels. After insertion, the tip expands to its full size, effectively nesting the functionality within the same structural envelope.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables larger and more consistent lesion formation with improved energy efficiency, reduced overheating risk, and enhanced temperature and contact monitoring, allowing for precise ablation procedures.

Implementation Method 1

RF catheter ablation can be used to form lesions that interrupt the mechanism of abnormal conduction to terminate certain arrhythmias

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

Radio frequency ('RF') catheter ablation can be used to form lesions that interrupt the mechanism of abnormal conduction

Methodology Applied
Scientific EffectAblation: Ablation

Implementation Method 3

Shape-activated valves (SAVs) distributed throughout the tip can allow fluid flow to escape the tip in any of multiple different directions around the tip when the tip is deformed

Methodology Applied
Scientific EffectFluid flow control:

Data Source

PatentUS20260069356A1Ablation catheters and related systems and methods
Publication Date: 2026.03.12 AFFERA INC
  • US20260069356A1 patent drawing
  • US20260069356A1 patent drawing
  • US20260069356A1 patent drawing

AI summary

An ablation catheter having a deformable tip is disclosed herein. In some implementations, the ablation catheter includes a catheter body and a deformable tip secured to the catheter body. In these and other implementations, the catheter body can include a fluid delivery lumen. In these and other implementations, the deformable tip includes one or more valves that are configured to open in response to deformation of the deformable tip. In these and still other implementations, the ablation catheter is configured to permit liquid communication between an interior of the deformable tip and an exterior of the deformable tip. In some implementations, RF energy is transmitted from the interior of the deformable tip to the exterior of the deformable tip via liquid exiting the deformable tip.