Deformable Vehicle Air Deflector Hinge Reduces Head Injury

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Solution Overview

Problem

Existing vehicle air deflectors are rigid and do not deform upon impact, leading to increased head injury criterion (HIC) values during pedestrian collisions, which is a concern for vehicle safety ratings and pedestrian protection.

Innovation Solution

A deformable air deflector with a hinged portion and angled top portion is designed to absorb impact forces by deflecting and deforming towards the vehicle's centerline, featuring a living hinge and attachment means that allow partial detachment during an impact to enhance deformation and reduce HIC values.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If a rigid air deflector is used to prevent heated air from entering the cabin, then air deflection function is improved, but head injury criterion increases during pedestrian impact

Engineering Contradiction:
Improveair deflection functionVSAvoidhead injury criterion
Core Design Contradiction:
Stability of the object's compositionVSObject-affected harmful factors

Solution Approach 1:

The air deflector is designed with a hinged portion that allows it to transition from a stable, rigid configuration during normal operation to a deformable configuration during impact. The hinge enables the deflector to rotate and absorb impact energy, reducing HIC values while maintaining air deflection functionality when not subjected to impact forces.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The structural parameters of the air deflector are modified by introducing a hinged portion with reduced thickness. This creates a region of controlled flexibility that changes the deflector's mechanical properties from rigid to semi-flexible, allowing it to deform under impact loads while maintaining its air deflection function during normal use.

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If a deformable air deflector with hinged portion is used to reduce HIC, then pedestrian safety is improved, but structural stability decreases

Engineering Contradiction:
Improvehead injury criterionVSAvoidstructural stability
Core Design Contradiction:
Object-affected harmful factorsVSStability of the object's composition

Solution Approach 1:

The air deflector incorporates a hinged portion that provides conditional stability - remaining stable during normal operation to maintain air deflection function, but allowing controlled deformation during impact to reduce HIC. The hinge creates a dynamic response that adapts to loading conditions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The hinged portion is located specifically at the base of the air deflector, creating a localized region of reduced stiffness. This allows the majority of the deflector structure to maintain its rigid, stable configuration for effective air deflection, while the localized hinge area provides the necessary deformability to absorb impact energy and reduce HIC values.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The deformable air deflector significantly reduces HIC values below regulatory thresholds, providing improved pedestrian impact safety and enhancing vehicle safety ratings by effectively absorbing impact forces.

Implementation Method 1

a force of impact on the deflector (e.g., via a hood of a vehicle) can be better absorbed through deflection and deformation of the air deflector along the hinged portion

Methodology Applied
Scientific EffectDeformation: Deformation

Data Source

PatentEP3233581B1Deflector for reduced head injury criterion
Publication Date: 2019.11.27 TOYOTA JIDOSHA KK
  • EP3233581B1 patent drawingFigure 1A~1B
  • EP3233581B1 patent drawingFigure 2A~2B
  • EP3233581B1 patent drawingFigure 3A~4

AI summary

An air deflector (10) for a vehicle cowl (33) is provided. The air deflector (10) includes a first side (3) extending parallel to a longitudinal axis of the vehicle (1), attachment means (35) configured for removably attaching the air deflector (10) to the vehicle (1), resulting in an attached configuration, a second side (5) opposite and parallel to the first side (3), wherein when in the attached configuration, the second side (5) faces inward toward a centerline of the vehicle (1), and a hinged portion (15) positioned on the first and/or second side such that a force applied at a top portion (20) of the air deflector in the attached configuration causes deformation of the air deflector (10) along the hinged portion (15).