Deformable Chamber Vacuum System for Wound Exudate Management

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing systems for removing exudates from wound sites are often bulky, low capacity, prone to leaks, and inefficient, making them unsuitable for portable and wearable applications, especially for moderately or highly exuding wounds.

Innovation Solution

A portable, minimally sized system with a deformable chamber and a passive or active pump mechanism that uses a piezoelectric device or micropump to manage fluid flow and maintain a vacuum, incorporating a collapsible reservoir and one-way valves to prevent backflow and minimize odor, while being environmentally friendly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If air-based accumulators and large containers with gravity traps are used to maintain vacuum, then vacuum sustainability is improved, but system size and weight increase

Engineering Contradiction:
Improvevacuum sustainabilityVSAvoidsystem size
Core Design Contradiction:
ReliabilityVSWeight of stationary object

Solution Approach 1:

The patent removes air-based accumulators and gravity traps from the system, replacing them with a liquid-filled chamber that directly maintains vacuum without requiring large air storage containers. This extraction of unnecessary components dramatically reduces system size while maintaining vacuum sustainability.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent transitions from air-based vacuum maintenance to a hydraulic system using liquid (saline solution) in the chamber. The liquid-filled deformable chamber uses hydrostatic pressure and surface tension to maintain vacuum, eliminating the need for bulky air accumulators and gravity traps.

Inventive Principle:
Principle #29Pneumatics and hydraulics

2Device complexity

If passive pump mechanisms are used to reduce system complexity, then device complexity is reduced, but reliability deteriorates due to leak susceptibility

Engineering Contradiction:
Improvesystem simplicityVSAvoidleak resistance
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent introduces a liquid (saline solution) as an intermediary medium within the deformable chamber. This liquid acts as both the vacuum-maintaining medium and a sealant that prevents leaks at the dressing interface, combining the benefits of passive operation with improved reliability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the physical parameters of the vacuum system by using a liquid-filled deformable chamber instead of traditional rigid containers. The liquid's incompressibility and ability to conform to the chamber shape create a more reliable seal while maintaining passive operation.

Inventive Principle:
Principle #35Parameter changes

3Weight of stationary object

If containment systems are made small for portability, then system size is reduced, but exudate capacity becomes insufficient for moderately or highly exuding wounds

Engineering Contradiction:
ImproveportabilityVSAvoidexudate capacity
Core Design Contradiction:
Weight of stationary objectVSQuantity of substance

Solution Approach 1:

The patent employs a deformable chamber that can dynamically change its volume. The chamber expands to accommodate large amounts of exudate from highly exuding wounds and contracts during pumping operations, providing both portability and sufficient capacity through dynamic adaptation rather than fixed size.

Inventive Principle:
Principle #15Dynamics

4Productivity

If continuous vacuum is applied to ensure effective exudate removal, then therapy effectiveness is improved, but energy consumption increases

Engineering Contradiction:
Improveexudate removal effectivenessVSAvoidpower consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The patent implements intermittent vacuum therapy using periodic pumping cycles. The deformable chamber is pumped at intervals rather than continuously, allowing the vacuum to be maintained passively between pumping events. This periodic action maintains therapy effectiveness while dramatically reducing energy consumption compared to continuous vacuum systems.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively manages exudate removal from wound sites, maintaining a vacuum even in the presence of leaks, and is designed to be portable and efficient, reducing the environmental impact and improving therapy for larger wounds.

Implementation Method 1

A piezoelectric device is located at the first wall and in contact with the cavity, wherein the piezoelectric device is adapted to deform the first non-rigid deformable wall of the cavity in the direction of the second wall to transition the cavity from the second state to the first state

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

The system effectively manages exudate removal from wound sites, maintaining a vacuum even in the presence of leaks

Methodology Applied
Scientific EffectVacuum: Vacuum

Data Source

PatentUS12121645B2Method and system for removing exudates from a wound site
Publication Date: 2024.10.22 CONVATEC TECH INC
  • US12121645B2 patent drawing
  • US12121645B2 patent drawing
  • US12121645B2 patent drawing

AI summary

An apparatus (10) for controlling flow of fluid from a wound site of a patient including a cavity (28) connectable to a wound site and a reservoir (16). The cavity (28) may have a first deformed state, and a second state in which it is not deformed or less deformed than in the first state. The cavity (28) may be adapted to manage fluid flow between the wound site and the reservoir (16) during transition of the cavity (28) between the first state and the second state. An actuator element (64) of the apparatus (10) may be adapted to operate on the chamber (28) to transition the cavity (28) from the second state to the first state.