Container

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Solution Overview

Problem

Existing containers face issues with inconsistent external force required for deformation and varying shapes of the container body, leading to unpredictable discharge amounts and concentrations of contents, making it difficult to achieve a constant concentration of the diluted product.

Innovation Solution

The container features a deformation controlling recess with a progressively reduced width from the back face to the bottom face, ensuring consistent deformation and discharge, along with a reverse-oriented annular seal portion for precise detachment and smooth content flow, allowing for constant concentration and reduced residual contents.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the container body is deformed by external force to discharge contents, then the contents can be discharged from the container, but the external force required is not constant and the deformation shape varies, leading to inconsistent discharge amounts

Engineering Contradiction:
Improvedischarge amount of contentsVSAvoidconsistency of discharge amount and concentration
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent applies local quality by creating a deformation controlling recess with specific geometric characteristics (progressively reduced width from back face to bottom face) at a localized position on the container body. This localized structural feature ensures that deformation always initiates at the same position and follows a consistent path, making the discharge amount reliable and repeatable regardless of variations in applied external force.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The deformation controlling recess is pre-formed during container manufacturing, establishing the exact location and geometry where deformation will occur during use. This preliminary preparation ensures that when external force is applied, the container body deforms in a predictable and consistent manner, achieving reliable discharge amounts without requiring precise control of the external force magnitude.

Inventive Principle:
Principle #10Preliminary action

2Quantity of substance

If the external force is increased to ensure complete discharge of contents, then more contents can be discharged, but the deformation shape becomes inconsistent and the force required varies

Engineering Contradiction:
Improvedischarge completenessVSAvoidexternal force required for deformation
Core Design Contradiction:
Quantity of substanceVSForce

Solution Approach 1:

By concentrating the deformation control function in a specifically designed recess structure with progressively reduced width, the patent ensures that deformation follows a predetermined path regardless of the magnitude of external force applied. This allows complete discharge of contents while maintaining consistent deformation behavior and avoiding unpredictable shape changes.

Inventive Principle:
Principle #3Local quality

3Shape

If the container body is made more rigid to maintain shape, then the deformation shape remains constant, but the external force required for deformation increases

Engineering Contradiction:
Improvedeformation shape consistencyVSAvoidexternal force required for deformation
Core Design Contradiction:
ShapeVSForce

Solution Approach 1:

The patent creates a localized deformation controlling recess with progressively reduced width that acts as a controlled weak point. This allows the rest of the container body to maintain its rigid structure for shape consistency, while the specific recess area deforms predictably under external force, achieving both shape consistency and manageable force requirements.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The container body structure is effectively segmented into a rigid outer structure and a localized deformable recess region. This segmentation allows the majority of the container to maintain its shape and rigidity, while the specific recess portion is designed to deform in a controlled manner, achieving both shape consistency and ease of deformation.

Inventive Principle:
Principle #1Segmentation

4Quantity of substance

If the deformation starts from the back face side, then the structure is simpler, but the deformed side wall may interfere with the lid member and prevent complete discharge

Engineering Contradiction:
Improvedischarge completenessVSAvoiddeformation controlling recess structure
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

Instead of allowing deformation to start from the back face side as in conventional designs, the patent inverts the approach by designing the recess with progressively reduced width from back face to bottom face, causing deformation to initiate at the bottom face side. This inversion ensures the deformed side wall moves away from the lid member, preventing interference and enabling complete discharge, while the recess structure itself remains relatively simple.

Inventive Principle:
Principle #13The other way round (Inversion)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enables consistent deformation with a small external force, ensuring constant content discharge and achieving a stable concentration of the diluted product, while minimizing residual contents and preventing interference from the deformed side wall.

Implementation Method 1

when the container body receives an external force from the bottom face, the stress tends to be concentrated at the end portion of this deformation controlling recess which portion has smallest width and is offset towards the bottom face

Methodology Applied
Scientific EffectStress concentration:

Implementation Method 2

a detaching seal portion which is detached in response to increase of pressure inside the container body associated with deformation of the container body

Methodology Applied
Scientific EffectPressure increase: Pressure Increase

Data Source

PatentUS9902547B2Container
Publication Date: 2018.02.27 SUNTORY HLDG LTD
  • US9902547B2 patent drawing
  • US9902547B2 patent drawing
  • US9902547B2 patent drawing

AI summary

Provided is a container with which its body can be deformed with a same external force until most of the contents has been discharged from the container body and to cause the final shape after the deformation to be a constant shape. Also provided is a container with which the contents discharged can be rendered constant, thus making it possible to obtain a diluted product having a constant concentration. The container includes a bottomed container body and a lid member, the container body and the lid member being sealed by an annular seal portion. There is provided a detaching seal portion which is detached in response to increase of pressure inside the container body associated with deformation of the container body. There is also provided a deformation controlling recess whose width is progressively reduced from a back face side of the flange toward the bottom face side.