Deformable Energy Absorber with Visual Alignment Indicators

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Solution Overview

Problem

Existing fall-protection safety systems for workers at heights lack a simple and effective method to verify the remaining energy-absorbing capacity of deformable components, which is crucial for ensuring safety and preventing injuries from abrupt falls.

Innovation Solution

A fall-protection safety connector with alignment indicators on both static and dynamic ends of a deformable energy-absorbing device, allowing users to visually inspect alignment before use, indicating when the device's deformation is below a predetermined specification.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a deformable energy-absorbing device is used in fall-protection systems, then shock-absorbing capacity is improved, but it becomes difficult to detect remaining energy-absorbing capacity

Engineering Contradiction:
Improveshock-absorbing capacityVSAvoidremaining energy-absorbing capacity
Core Design Contradiction:
StrengthVSDifficulty of detecting and measuring

Solution Approach 1:

The patent uses alignment indicators that change their relative position or visual alignment state to indicate the deformation status of the energy-absorbing device. When the device deforms during a fall, the indicators misalign, providing a clear visual signal that the device has been activated and its energy-absorbing capacity depleted.

Inventive Principle:
Principle #32Color changes

Solution Approach 2:

The alignment indicators serve as an intermediary visual mechanism that translates the internal deformation state of the energy-absorbing device into an externally observable condition. Users can inspect the alignment of indicators to determine whether the device has absorbed energy without needing to measure the deformation directly.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If visual inspection methods are added to check energy-absorbing capacity, then safety verification is improved, but device complexity increases

Engineering Contradiction:
Improvesafety verificationVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The alignment indicators provide a simple visual verification method that does not require additional tools or complex inspection procedures. The indicators are integrated into the device structure itself, allowing users to quickly assess safety status by observing whether the indicators are aligned or misaligned.

Inventive Principle:
Principle #32Color changes

Solution Approach 2:

The device performs its own safety verification function through the alignment indicators, which automatically reflect the deformation status without requiring external measurement devices or complex inspection systems. The device essentially inspects itself and communicates its status to the user.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS11612772B2Deformable energy absorber with deformation indicator
Publication Date: 2023.03.28 HONEYWELL SAFETY PRODUCTS USA INC
  • US11612772B2 patent drawing
  • US11612772B2 patent drawing
  • US11612772B2 patent drawing

AI summary

Apparatus and associated methods relate to fall-protection safety connector having alignment indicators located on both a static end and a dynamic end of a deformable energy-absorbing device that when deformed visually presents the alignment indicators as misaligned. In an illustrative embodiment, the fall-protection safety connector may be configured to securely connect to a securement member. In some embodiments, a user may connect to the fall-protection safety connector by attaching a lanyard to an aperture coupled to the dynamic end of the deformable energy-absorbing device. Before using the fall-protection safety connector, the user may visually inspect the alignment of the alignment indicators to ascertain the readiness of the connector. Misaligned alignment indicators may advantageously indicate to the user that the remaining energy-absorbing deformation capability of the connector may be below a predetermined specification.