Deformable Catoptric Focus Mirror for High-Energy Laser Beam Quality

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Solution Overview

Problem

Traditional focus mechanisms in high-energy laser systems, such as refractive optics and moving mirrors, suffer from significant optical losses and aberrations, which negatively impact energy maintenance and beam quality, especially at high power levels.

Innovation Solution

The implementation of a catoptric focus mechanism using a deformable mirror with actuators that adjust its reflective surface to maintain focus over a range of distances, allowing for convex, flat, and concave shapes, reducing optical losses and aberrations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If refractive optics or moving mirrors are used for focus, then focus can be achieved, but optical losses and aberrations increase significantly

Engineering Contradiction:
Improveoptical lossesVSAvoidbeam quality
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The patent replaces traditional mechanical focus adjustment mechanisms (moving mirrors) and refractive optics with a deformable mirror that uses electrostatic actuators to change its surface shape. This substitution eliminates the optical losses and aberrations associated with moving mirrors and refractive materials, while maintaining precise focus control through electric field actuation of the mirror surface.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Loss of energy

If traditional focus mechanisms are used, then focus control is possible, but energy maintenance deteriorates at high power levels

Engineering Contradiction:
Improveenergy maintenanceVSAvoidoutput power
Core Design Contradiction:
Loss of energyVSPower

Solution Approach 1:

The deformable mirror system replaces traditional mechanical and refractive focus mechanisms that suffer from thermal distortion and energy loss at high power levels. The electrostatic actuation system controls the mirror surface without physical contact or moving parts that would absorb or scatter high-power laser energy, thereby maintaining energy efficiency even at elevated output powers.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Adaptability or versatility

If the reflective surface shape is adjusted over a range of distances, then focus can be maintained on targets at different distances, but the mechanism complexity increases

Engineering Contradiction:
Improvefocus rangeVSAvoidmechanism complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent employs a deformable mirror with multiple electrostatic actuators that can dynamically change the mirror surface shape in real-time. This dynamic system allows continuous adjustment of the focal point across a range of distances by applying different voltages to the actuators, providing adaptability without requiring multiple discrete optical components or complex mechanical assemblies.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the physical parameter of the mirror surface curvature by applying electrostatic fields to the actuators. By varying the voltage applied to different actuator groups, the mirror surface can be shaped to focus on targets at different distances, achieving a range of focus adjustments through electrical parameter control rather than mechanical reconfiguration.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach increases the output power of high-energy laser systems, minimizes optical losses, and reduces aberrations, leading to improved beam quality and effectiveness.

Implementation Method 1

The deformable mirror includes a reflective surface configured to reflect an HEL beam and to focus the HEL beam on a target

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS12050315B2Catoptric focus mechanisms for high-energy laser (HEL) systems
Publication Date: 2024.07.30 RAYTHEON CO
  • US12050315B2 patent drawing
  • US12050315B2 patent drawing
  • US12050315B2 patent drawing

AI summary

An apparatus includes a deformable mirror. The deformable mirror includes a reflective surface configured to reflect a high-energy laser (HEL) beam and to focus the HEL beam on a target. The deformable mirror also includes multiple actuators configured to adjust a shape of the reflective surface in order to maintain focus of the HEL beam on the target over a specified range of distances between the deformable mirror and the target. At least one portion of the reflective surface is configured to be adjusted by the actuators and obtain convex, flat, and concave shapes.