Deformable Glass Substrate for Touch Panel Durability

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Solution Overview

Problem

Touch panels with polymeric organic films are prone to abrasion, scratches, and moisture sensitivity, limiting the application of robust mechanical, chemical, and optical treatments due to lower temperature processing requirements, which affects their durability and performance.

Innovation Solution

A touch panel system incorporating a deformable glass substrate coupled with a touch panel using a substrate lamination methodology, featuring anti-glare, anti-reflective, and anti-smudge treatments, which allows for higher-temperature processing and enhanced durability, and is laminated using an optically clear adhesive layer in a vacuum chamber with a rigid-to-rigid lamination process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If polymeric organic films are used in touch panels, then the touch panel can be manufactured with standard materials, but the touch panel is prone to abrasion, scratches, and moisture sensitivity

Engineering Contradiction:
ImprovemanufacturabilityVSAvoiddurability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent applies composite materials by combining a deformable glass substrate with a polymeric organic film layer. The glass substrate provides mechanical strength, scratch resistance, and moisture barrier properties, while the polymeric film maintains touch sensitivity and optical characteristics. This composite structure resolves the contradiction by giving the touch panel both manufacturability and enhanced durability.

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If polymeric organic films are used in touch panels, then the touch panel can be manufactured with standard materials, but robust mechanical, chemical, and optical treatments cannot be applied due to lower temperature processing requirements

Engineering Contradiction:
ImprovemanufacturabilityVSAvoidtreatment capabilities
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The patent segments the touch panel into distinct functional layers: a deformable glass substrate that can withstand high-temperature treatments, and a polymeric organic film layer that provides touch functionality. This segmentation allows robust mechanical, chemical, and optical treatments to be applied to the glass substrate at higher temperatures without damaging the underlying polymeric film, thereby enhancing treatment capabilities while maintaining manufacturability.

Inventive Principle:
Principle #1Segmentation

3Reliability

If a deformable glass substrate is used, then the touch panel gains enhanced durability and treatment capabilities, but the manufacturing process becomes more complex

Engineering Contradiction:
ImprovedurabilityVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies parameter changes by utilizing the deformable nature of the glass substrate, which allows it to be shaped and formed during manufacturing. The glass substrate can be deformed to accommodate the touch panel structure and then set, enabling a relatively simple lamination process. This parameter change approach enhances durability while avoiding excessive manufacturing complexity.

Inventive Principle:
Principle #35Parameter changes

4Reliability

If a deformable glass substrate is used, then the touch panel gains enhanced durability and treatment capabilities, but the processing temperature must be controlled to protect the polymeric film

Engineering Contradiction:
ImprovedurabilityVSAvoidprocessing temperature
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The patent applies preliminary action by pre-positioning the polymeric organic film layer on the deformable glass substrate before final assembly. This allows the glass substrate to be pre-treated with robust mechanical, chemical, and optical treatments at higher temperatures. Once the film is in place, the touch panel can be assembled without requiring temperature control during final assembly, as the film was already protected during the high-temperature treatment phase.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The deformable glass substrate enhances the touch panel's durability and treatment capabilities, providing a more effective humidity barrier, increased activation life, and improved resistance to wear from finger tips and stylus points, while enabling enhanced treatment processes.

Implementation Method 1

a vacuum chamber with a rigid-to-rigid lamination process

Methodology Applied
Scientific EffectVacuum: Vacuum

Implementation Method 2

laminated using an optically clear adhesive layer

Methodology Applied
Scientific EffectAdhesion: Adhesive

Data Source

PatentUS8723809B1Touch panel system and process
Publication Date: 2014.05.13 ROCKWELL COLLINS INC
  • US8723809B1 patent drawing
  • US8723809B1 patent drawing
  • US8723809B1 patent drawing

AI summary

A touch panel system and process are disclosed.A touch panel system may include: a touch panel; and a deformable glass substrate.A process for manufacturing a touch panel system may include one or more of the following: coupling a deformable glass substrate to a touch panel.