Deformable Heater and Elastic Member for Power Storage Module

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Solution Overview

Problem

Conventional power storage devices with heaters struggle to effectively increase the temperature of the power storage module due to gaps formed between the heater and the module, especially when the module bends under its own weight, leading to inefficient heat transfer.

Innovation Solution

A power storage device design featuring a deformable heater and an elastic member that presses the heater against the power storage module, ensuring contact and minimizing gaps, along with a placement stand and accommodation case configuration to optimize heat transfer and retention.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the heater module is spaced from the power storage module, then the heater module is fixed securely, but heat transfer efficiency deteriorates

Engineering Contradiction:
Improveheater module fixation stabilityVSAvoidheat transfer efficiency
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

An elastic member is introduced as an intermediary between the heater and the power storage module. This elastic member deforms to follow the contour of the power storage module surface, ensuring continuous contact and effective heat transfer while maintaining secure fixation of the heater module.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Loss of energy

If the heater module is brought into contact with the power storage module, then heat transfer efficiency improves, but the power storage module may bend and deform under its own weight

Engineering Contradiction:
Improveheat transfer efficiencyVSAvoidpower storage module structural stability
Core Design Contradiction:
Loss of energyVSStability of the object's composition

Solution Approach 1:

The elastic member functions as a flexible element that adapts to the power storage module's surface contour. This flexibility allows the heater to maintain contact for heat transfer while the elastic member's compliance prevents rigid constraints that would cause deformation of the power storage module under its own weight.

Inventive Principle:
Principle #30Flexible shells and thin films

3Reliability

If a rigid heater mounting structure is used, then the heater is securely fixed, but gaps form when the power storage module bends

Engineering Contradiction:
Improveheater mounting stabilityVSAvoidheater contact uniformity
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The elastic member provides dynamic adaptability to the mounting structure. As the power storage module bends or deforms under its own weight, the elastic member deforms accordingly to maintain continuous contact between the heater and the module surface, preventing gap formation while securing the heater firmly.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution successfully increases the temperature of the power storage module by maintaining contact between the heater and the module, enhancing heat transfer and reducing heat dissipation to the outside, thereby improving temperature management.

Implementation Method 1

an elastic member configured to press the heater against the power storage module

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

a heater formed to be deformable along a shape of the power storage module and configured to heat the power storage module

Methodology Applied
Scientific EffectHeat conduction: Conduction (thermal)

Data Source

PatentUS11342605B2Power storage device
Publication Date: 2022.05.24 TOYOTA JIDOSHA KK
  • US11342605B2 patent drawing
  • US11342605B2 patent drawing
  • US11342605B2 patent drawing

AI summary

A power storage device includes a power storage module including a plurality of power storage cells aligned in one direction, a healer formed to be deformable along a shape of the power storage module and configured to heat the power storage module, and an elastic member configured to press the heater against the power storage module.