Partially Deformable Impeller for High-Flow Catheter Blood Pumps

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Solution Overview

Problem

Catheter blood pumps face challenges in achieving a small diameter for minimally invasive insertion while maintaining high pumping capacity and avoiding hemolysis, with existing expandable impeller designs being inefficient and causing vascular trauma.

Innovation Solution

A partially deformable impeller with a partially deformable blade periphery, designed using varying materials composition, blade thickness, or structural design, allowing it to adapt to vascular constraints without full expansion, combined with a catheter blood pump having an expandable impeller housing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a fixed-diameter impeller is used, then the pump structure is simple and reliable, but the impeller diameter is limited to 9-12 Fr which prevents achieving pump flows greater than 2 liters/minute

Engineering Contradiction:
Improvepump flowVSAvoidimpeller design complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The impeller is designed with dynamic deformability, allowing it to change its diameter from a smaller size during insertion to a larger size during operation. The impeller can be deformed to pass through the sheath and then expands to achieve a larger pumping diameter, resolving the contradiction between small insertion size and large pumping capacity.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The impeller's physical parameters (diameter, shape) are changed from a fixed state to a variable state. By controlling the deformation parameters of the impeller blades, the system transitions from a compact insertion configuration to an expanded pumping configuration, enabling both small catheter diameter and high pump flow.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If an expandable impeller is used to increase diameter for higher pumping capacity, then pump flow can exceed 2 liters/minute, but the design becomes complex and causes vascular trauma

Engineering Contradiction:
Improvepump flowVSAvoidvascular trauma
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

Different portions of the impeller have different mechanical properties. The impeller is designed with varying material composition, blade thickness, or structural design in different regions, allowing selective deformation. This local quality variation enables the impeller to deform smoothly during insertion while maintaining structural integrity during pumping, reducing vascular trauma.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The impeller incorporates composite materials with varying properties throughout its structure. This allows the impeller to have regions that are more compliant for insertion and regions that maintain rigidity for pumping, reducing the harmful effects of expansion while achieving necessary pumping capacity.

Inventive Principle:
Principle #40Composite materials

3Productivity

If the impeller diameter is increased to improve pumping capacity, then blood flow increases, but hemolysis increases due to higher shear stress

Engineering Contradiction:
Improveblood flowVSAvoidhemolysis
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The impeller dynamically adjusts its diameter based on operational needs. During insertion, it maintains a small diameter to avoid trauma. During pumping, it expands to achieve high blood flow while the dynamic deformation capability allows for optimized blade geometry that reduces shear stress and hemolysis.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The impeller's geometric parameters are optimized through controlled deformation. By adjusting blade angle, curvature, and other geometric parameters during the deformation process, the system achieves high pumping capacity while minimizing shear stress on blood cells, thus reducing hemolysis.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS12551685B2Partially-deformable impeller and catheter blood pump incorporating same
Publication Date: 2026.02.17 FBR MEDICAL INC
  • US12551685B2 patent drawing
  • US12551685B2 patent drawing
  • US12551685B2 patent drawing

AI summary

A partially deformable impeller has at least two blades, wherein a periphery of each blade is deformable, the periphery being an outermost 5 to 20 percent of a width of the blade. In some embodiments, a catheter blood pump incorporates the partially deformable impeller.