Deformable Insert Fence Post Mount for Shallow Installation

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Solution Overview

Problem

Existing fence post installation methods require deep burial, which can cause difficulties due to interference with underground utilities and damage, and result in frequent replacement and repair due to stress from weather and animal impact.

Innovation Solution

A post mount system that includes a body and insert, where the body is driven into the substrate and the insert is deformed to anchor the post mount, allowing for shallower installation depth with equivalent strength, using a tool with a moveable collar to drive the insert and splay it outwardly, and a post assembly with attachment points for gates and fences.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If fence posts are buried deeply into the ground to provide required strength, then the strength and stability of the fence post is improved, but the difficulty of installation increases due to interference with underground utilities and damage risks

Engineering Contradiction:
Improvestrength and stability of fence postVSAvoidease of installation
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

The fence post system is divided into two main segments: an above-ground post component and a separate below-ground mount component. The mount is driven into the substrate to a shallower depth than traditional single-piece posts, reducing interference with utilities. The post is then attached to the mount, combining the benefits of shallow installation with adequate above-ground strength.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention transitions from a vertical single-piece post design to a two-component system where the mount extends horizontally outward from the substrate surface. This dimensional change allows the anchor points to spread laterally rather than requiring deeper vertical burial, achieving stability through lateral distribution of force.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Stability of the object's composition

If fence posts are made as single piece items buried deeply, then the structural integrity is improved, but the frequency of replacement and repair increases due to stress from weather and animal impact

Engineering Contradiction:
Improvestructural integrity of fence postVSAvoidresistance to weather and animal impact
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

By segmenting the fence post into separate above-ground and below-ground components, the invention allows the mount buried in the substrate to absorb stresses from weather and animal impact, protecting the above-ground post from damage. The mount acts as a sacrificial element that can remain stable while the post may be replaced if damaged.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The mount component provides beforehand cushioning by absorbing and distributing mechanical stresses from weather events and animal impacts before they can transfer to the above-ground post. The deformable insert in the mount acts as a shock-absorbing element that protects the overall structure.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Strength

If fence posts require deep burial installation, then the anchoring strength is improved, but the complexity of installation process increases due to digging and filling operations

Engineering Contradiction:
Improveanchoring strength of fence postVSAvoidcomplexity of installation process
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The installation process is segmented into two simpler steps: first driving the mount component into the substrate to a shallow depth, then attaching the post to the mount. This eliminates the complex process of digging deep holes and filling them with concrete or other materials, while still achieving adequate anchoring strength through the deformable insert mechanism.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The deformable insert in the mount automatically anchors itself to the substrate through deformation upon driving, eliminating the need for additional materials like concrete or mortar. The insert's own material properties provide the anchoring function, simplifying the installation process to just driving and attaching.

Inventive Principle:
Principle #25Self-service

4Strength

If traditional fence post installation methods are used, then the structural strength is maintained, but the time required for installation and repair increases

Engineering Contradiction:
Improvestructural strength of fence postVSAvoidtime for installation and repair
Core Design Contradiction:
StrengthVSLoss of time

Solution Approach 1:

The segmented design allows for rapid installation by first driving the pre-fabricated mount into the substrate (a quick operation requiring minimal preparation), then simply attaching the post to the mount. Repair time is reduced because damaged posts can be quickly removed and replaced without disturbing the mounted base, which remains in place providing continuous structural support.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The mount component is prepared in advance and can be driven into the substrate before the post is attached. This preliminary action allows the anchoring mechanism to be established first, creating a stable base that speeds up the overall installation process. The separable design also allows for quick replacement of posts without re-installing the mount.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system enables easier, stronger, and shallower installation of fence posts, reducing interference with underground utilities and minimizing repair needs while allowing for easy removal and reinstallation of posts.

Implementation Method 1

the insert is adapted to be at least partially deformed, to thereby anchor the post mount to the substrate

Methodology Applied
Scientific EffectDeformation: Deformation

Implementation Method 2

the deformable portion of the insert is adapted to be outwardly splayed... to thereby anchor the post mount to the substrate

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS10577828B2Method and components for fence/post installation
Publication Date: 2020.03.03 JUSTOY PTY LTD
  • US10577828B2 patent drawing
  • US10577828B2 patent drawing
  • US10577828B2 patent drawing

AI summary

A post mount (1), adapted to be installed in a substrate and releasably receive a post therein, including: a body (2); and an insert (3), adapted to cooperate with the body; wherein, in use, the body is adapted to be driven into the substrate, and, thereafter, the insert is adapted to be at least partially deformed, to thereby anchor the post mount to the substrate.