Deformable Lens Assembly for Compact Camera Modules

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Solution Overview

Problem

The challenge in designing compact camera modules for portable electronic devices is to create smaller, lighter, and cost-effective solutions with increasing performance, while maintaining reduced form factors and manufacturing efficiency.

Innovation Solution

Incorporating a deformable lens assembly that combines a rigid lens with a deformable lens, where the deformable lens is made of an optically transparent flexible material, such as urethane or silicone, and is actuated by an electromagnetic or piezoelectric mechanism to adjust its shape and focal parameters in conjunction with a rigid lens, allowing for adjustable magnification and focus.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If traditional rigid lens assemblies are used, then manufacturing precision and reliability are maintained, but device size and weight cannot be reduced further

Engineering Contradiction:
Improvecamera module sizeVSAvoidlens assembly reliability
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The patent applies this principle by using a deformable lens made of flexible transparent material (such as elastomer or silicone) that can change its optical properties dynamically. This flexible lens replaces traditional rigid glass lenses, enabling compact camera module design while maintaining optical functionality through material flexibility rather than mechanical complexity.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent implements dynamics by creating a lens assembly where the deformable lens can dynamically change its shape, focal length, and optical power in response to actuator signals. This dynamic capability allows the system to achieve multiple optical functions with a single component, reducing overall module size while maintaining reliability through electronic control rather than mechanical switching.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If multiple lenses are used to achieve adjustable magnification and focus, then optical performance is improved, but device complexity and manufacturing cost increase

Engineering Contradiction:
Improveoptical parameter adjustabilityVSAvoidlens assembly complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies universality by designing a single deformable lens that can perform multiple optical functions (focus adjustment, magnification change, depth of field control) that traditionally required separate lenses. The deformable lens acts as a universal optical element that adapts its properties based on actuator input, simplifying the assembly while maintaining versatility.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent implements parameter changes by modifying the physical state of the lens material through controlled deformation. By changing the shape parameters of the deformable lens (curvature, thickness distribution), the system achieves variable focal length and magnification without adding mechanical lens elements, thereby reducing complexity while maintaining optical adaptability.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If deformable lens materials are used, then design flexibility and adaptability improve, but manufacturing precision becomes more challenging

Engineering Contradiction:
Improvelens design flexibilityVSAvoidlens shape control precision
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The patent replaces mechanical precision requirements with electronic control by using actuators (such as piezoelectric or electromagnetic actuators) to deform the lens. Instead of requiring ultra-precise mechanical manufacturing of the lens itself, the system achieves precision through electronically controlled actuation, allowing standard manufacturing tolerances to be compensated dynamically during operation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The deformable lens material inherently provides self-adjustment capabilities through its elastic properties. The material naturally returns to its original shape after deformation and can be deformed repeatedly without permanent damage, providing self-service characteristics that reduce the need for complex precision manufacturing and maintenance while maintaining design flexibility.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables a lower-cost, more reliable, and flexible lens design with reduced component count, offering improved performance and design freedom by dynamically adjusting optical parameters through the deformation of the lens assembly.

Implementation Method 1

actuated by an electromagnetic or piezoelectric mechanism to adjust its shape and focal parameters

Methodology Applied
Scientific EffectElectromagnetic actuation: Electromagnetic Induction

Implementation Method 2

actuated by an electromagnetic or piezoelectric mechanism to adjust its shape and focal parameters

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 3

the deformable lens is made of an optically transparent flexible material, such as urethane or silicone

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS9116295B2Deformable lens assembly
Publication Date: 2015.08.25 HONG KONG APPLIED SCI & TECH RES INST
  • US9116295B2 patent drawing
  • US9116295B2 patent drawing
  • US9116295B2 patent drawing

AI summary

The subject matter disclosed herein relates to an imaging device having a deformable lens.