Deformable Light-Blocking Portion for Ink Cartridge Impact Resistance

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Solution Overview

Problem

Conventional inkjet-recording devices face issues with the irradiated portion of the ink cartridge being susceptible to damage from external impacts due to its protrusion, which can lead to malfunction in detecting the cartridge's attachment state.

Innovation Solution

A liquid cartridge design featuring a deformable light-blocking portion that protrudes upward from the top surface, capable of blocking or attenuating light and returning to its original state after external forces are removed, reducing the risk of damage and ensuring proper light blocking functionality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the irradiated portion protrudes outward from the outer surface of the casing, then the optical sensor can detect the attachment state of the ink cartridge, but the irradiated portion becomes susceptible to impacts from parts outside the ink cartridge and could be broken

Engineering Contradiction:
Improvedetection reliabilityVSAvoidimpact damage
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent applies this principle by making the light-blocking plate (irradiated portion) deformable rather than rigid. The light-blocking plate is designed to flex outward to block light from the optical sensor when the cartridge is properly attached, but its flexibility allows it to deform elastically under external impact forces without breaking, then return to its original position. This resolves the contradiction by maintaining detection reliability while protecting against impact damage through controlled deformability.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent applies this principle by transitioning the light-blocking plate from a static rigid structure to a dynamic deformable structure. The plate can change its shape and position based on external forces: it maintains a light-blocking position during normal operation for reliable detection, but can deform dynamically when subjected to impact forces, absorbing the shock and preventing structural failure.

Inventive Principle:
Principle #15Dynamics

2Strength

If the light blocking portion is made deformable to reduce damage risk, then durability is improved, but the ability to reliably block light may be compromised

Engineering Contradiction:
ImprovedurabilityVSAvoidlight blocking reliability
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The patent applies this principle by designing the light-blocking plate as a flexible component that can deform under impact forces. The plate's flexibility allows it to absorb shock and return to its original shape, maintaining durability while preserving its light-blocking function. The deformability does not compromise light blocking reliability because the plate returns to its functional position after deformation.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent applies this principle by creating a dynamic light-blocking plate that adapts its shape based on external forces. During normal operation, the plate maintains its light-blocking position reliably. When subjected to impact, it deforms dynamically to absorb energy, then returns to its original position, ensuring both durability and continuous light-blocking reliability.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The deformable light-blocking portion effectively reduces the risk of damage from external impacts while maintaining the ability to block light, ensuring reliable detection of the ink cartridge's attachment state and enhancing durability.

Implementation Method 1

The light blocking portion, at least in the non-deformed state, is configured to block or attenuate light emitted from the cartridge-attachment section and traveling in a widthwise direction

Methodology Applied
Scientific EffectLight blocking: Absorption (EM radiation)

Implementation Method 2

The light blocking portion returns to the non-deformed state when the external force is removed from the light blocking portion in the deformed state

Methodology Applied
Scientific EffectElastic recovery: Elastic Recovery

Data Source

PatentUS10688794B2Liquid cartridge including light blocking portion
Publication Date: 2020.06.23 BROTHER KOGYO KK
  • US10688794B2 patent drawing
  • US10688794B2 patent drawing
  • US10688794B2 patent drawing

AI summary

A liquid cartridge is configured to be inserted into a cartridge-attachment section including a casing and a light blocking portion. The casing includes a liquid chamber; a liquid passage extending in a first direction; and a top surface facing upward. The light blocking portion is deformable between a non-deformed state and a deformed state. The light blocking portion, at least in the non-deformed state, is configured to block or attenuate light emitted from the cartridge-attachment section and traveling in a widthwise direction crossing the first direction and a gravitational direction in an upright posture. The light blocking portion in the non-deformed state is configured to be deformed to the deformed state by an external force. The light blocking portion returns to the non-deformed state when the external force is removed from the light blocking portion in the deformed state.