Deformable High-Power Light Fixture Modular Bracket

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Solution Overview

Problem

Existing high-power light fixtures are inflexible, prone to glare, and require costly custom designs to accommodate various installation needs, with existing angle adjustment methods being inaccurate and inefficient.

Innovation Solution

A deformable high-power light fixture with a modular design featuring a detachable bracket assembly, stepless speed dial for precise angle adjustment, a glare shield with circular protrusions to reduce glare, and an externally placed power supply box with a flip handle, allowing for customizable shape and installation options.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If custom designs are used to accommodate various installation needs, then customer-specific requirements are met, but cost increases significantly

Engineering Contradiction:
Improveinstallation flexibilityVSAvoidmanufacturing cost
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The light fixture is divided into modular components including a main body, bracket assembly, and power supply box that can be independently configured and assembled. This segmentation allows different combinations to meet various installation requirements without requiring custom designs for each application.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The bracket assembly is designed with universal adaptability to accommodate multiple installation scenarios through adjustable mounting configurations. The same basic structure can be adapted to different positions and orientations, serving multiple functions without requiring custom designs.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Illumination intensity

If high-power light sources are used, then illumination intensity is improved, but glare increases causing discomfort to human eyes

Engineering Contradiction:
Improvelight outputVSAvoidglare
Core Design Contradiction:
Illumination intensityVSObject-affected harmful factors

Solution Approach 1:

The glare shield is positioned specifically in the upper portion of the light fixture to block glare-causing light directions while preserving illumination in useful directions. This localized intervention addresses the glare problem without reducing overall light output.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The glare shield converts potentially harmful glare into beneficial directed illumination by blocking upward and sideways light dispersion. The shielded light is redirected to provide focused illumination where needed while eliminating discomfort to observers.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Ease of operation

If traditional angle adjustment structures are used, then installation is simplified, but adjustment precision is insufficient for large-area premises

Engineering Contradiction:
Improveinstallation simplicityVSAvoidangle adjustment precision
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The bracket assembly is pre-configured with multiple positioning holes and adjustment features that allow precise angle selection before final installation. This preliminary preparation enables accurate positioning without requiring complex adjustment mechanisms during installation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The bracket assembly incorporates dynamic adjustment capabilities that allow the light fixture to be positioned at various angles and locked in place. The adjustable design maintains simplicity while enabling precise orientation adjustments for large-area coverage.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS10969092B1Deformable high-power light fixture
Publication Date: 2021.04.06 AIKO LIGHTING CO LTD
  • US10969092B1 patent drawing
  • US10969092B1 patent drawing
  • US10969092B1 patent drawing

AI summary

The invention discloses a deformable high-power light fixture, which includes a light fixture body, a bracket assembly and other assemblies. The light fixture body includes a light source plate, a heat-dissipating body and a power supply box. The assemblies can be detachable from or sent externally away from the light fixture body. The bracket assembly can be detachable from the main light fixture body also, and it can rotate around its connection point with the light fixture body. The main light fixture body is provided with a glare shield. The present invention uses a common body to achieve various shape changes by splicing, which saves the investment of molds in the early stage and the cost of material preparation in the later stage, so that users can complete the assembly and replacement only by purchasing a single accessory. On the one hand, the glare shield can increase the reflectivity and reduce light loss. On the other hand, it reduces the irritation of light to the human eyes, and also increase the adjustable irradiation area; the light fixture uses a stepless speed dial to achieve fine adjustment of the illumination angle; the bracket assembly can be replaced, and compatible with the tubular installation, supporting pipe diameter 60-86 mm.