Deformable Lithium Metal Electrode for Stable Solid-State Interfaces

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Solution Overview

Problem

Lithium metal anodes in batteries face issues such as poor cycle life, safety concerns due to volume change and dendrite formation, and high interfacial resistance in solid-state batteries, limiting their energy density and capacity.

Innovation Solution

A deformable battery electrode is formed by mixing a metal or metal alloy with a polymer component and a dispersant, creating a stabilized dispersion with a low glass transition temperature, allowing for a deformable and ionically conductive interface with a solid electrolyte, which mitigates volume change and enhances mechanical strength.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If lithium metal anode is used to increase energy density, then the energy density is improved, but dendrite formation and poor cycle life occur

Engineering Contradiction:
Improveenergy densityVSAvoidcycle life
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

A polymer coating layer is introduced as an intermediary between the lithium metal anode and the electrolyte. This coating acts as a mediator that prevents direct contact between lithium and electrolyte, thereby suppressing dendrite formation while maintaining ionic conductivity for lithium ion transport, resolving the contradiction between high energy density and cycle stability

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The polymer coating's mechanical and electrical properties are optimized by adjusting its composition and structure. The coating is designed with specific ionic conductivity parameters and mechanical strength to accommodate lithium volume changes during cycling, enabling both high energy density utilization and long cycle life

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If lithium metal anode is used to achieve high capacity, then the capacity is improved, but volume change and morphology change occur

Engineering Contradiction:
ImprovecapacityVSAvoidvolume stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

A flexible polymer coating is applied on the lithium metal anode surface. This flexible film can accommodate the volume expansion and contraction of lithium during charge-discharge cycles, maintaining structural integrity and preventing morphology degradation while enabling high capacity operation

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The polymer coating is designed with dynamic mechanical properties that allow it to adapt to lithium's volume changes during cycling. The coating's flexibility and elasticity enable it to dynamically adjust to the expanding and contracting lithium metal, maintaining stable composition and structure throughout cycling

Inventive Principle:
Principle #15Dynamics

3Reliability

If solid electrolyte interface is formed between lithium metal and solid electrolyte, then the interface is improved, but insufficient contact area and high interfacial resistance occur

Engineering Contradiction:
Improveinterface stabilityVSAvoidinterfacial resistance
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The polymer coating's ionic conductivity parameter is optimized to enable efficient lithium ion transport across the interface. By adjusting the coating's composition and structure, high ionic conductivity is achieved, reducing interfacial resistance while maintaining stable solid-solid contact between lithium metal and solid electrolyte

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a stable and deformable anode that maintains contact with the solid electrolyte, reducing dendrite formation and interfacial resistance, thereby improving the cycling stability and energy density of lithium metal batteries.

Implementation Method 1

The polymer component includes a polymer having a melting point equal to or below that of the metal or the metal alloy and a glass transition temperature sufficiently low that the stabilized dispersion is deformable

Methodology Applied
Scientific EffectGlass transition:

Implementation Method 2

heating the mixture to a temperature above the melting point of the metal or the metal alloy and agitating the mixture to form a dispersion of the (molten) metal or the metal alloy in the mixture

Methodology Applied
Scientific EffectMelting: Melting

Implementation Method 3

cooling the mixture to a temperature below the melting point of the metal or the metal alloy to form a stabilized dispersion of the metal or the metal alloy

Methodology Applied
Scientific EffectFreezing: Freezing

Data Source

PatentUS12166203B2Electrode compositions and systems for batteries
Publication Date: 2024.12.10 CARNEGIE MELLON UNIV
  • US12166203B2 patent drawing
  • US12166203B2 patent drawing
  • US12166203B2 patent drawing

AI summary

A process for the formation of a deformable battery electrode includes mixing a metal component including at least one of a metal or a metal alloy, a polymer component, and a dispersant component to create a mixture. The method further includes heated the mixture to a temperature above the melting point of the metal or the metal alloy and agitating the mixture to form a dispersion of the (molten) metal or the metal alloy in the mixture. The method further includes cooling the mixture to a temperature below the melting point of the metal or the metal alloy to form a stabilized dispersion of the metal or the metal alloy. The polymer component includes a polymer having a melting point equal to or below that of the metal or the metal alloy and a glass transition temperature sufficiently low that the stabilized dispersion is deformable.