Deformable Mirror Wavefront Correction for Aero-Optical Distortion

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Solution Overview

Problem

High-speed flight vehicles equipped with EO/IR sensors face significant errors in target location due to aerodynamic and atmospheric effects, such as wavefront distortion caused by temperature and pressure differences, which current software solutions fail to adequately correct, leading to lower quality target state information.

Innovation Solution

A system that uses a pulsed laser, wavefront sensor, and deformable mirror to measure and correct aero-optical and aero-thermal effects on the optical window of the sensor, with separate control algorithms for slow and fast update rates to address aerodynamic and atmospheric effects respectively, and a MEMS MMA for three-dimensional wavefront correction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Weight of stationary object

If a look up table (LUT) software solution is used to correct aerodynamic effects, then the system cost and weight are kept low, but the target location accuracy deteriorates due to model inaccuracies

Engineering Contradiction:
Improvesystem weightVSAvoidtarget location accuracy
Core Design Contradiction:
Weight of stationary objectVSMeasurement precision

Solution Approach 1:

The patent replaces the software-based LUT correction system with a hardware-based wavefront correction system using a deformable mirror. This substitution enables direct measurement and physical correction of wavefront distortions caused by aerodynamic effects, significantly improving target location accuracy while maintaining acceptable system weight.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces a wavefront sensor as an intermediary device between the EO/IR sensor and the target. This intermediary measures the wavefront distortions caused by aerodynamic effects and enables precise correction through the deformable mirror, bridging the gap between the sensor and target to improve location accuracy.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If no wavefront correction is applied, then the system complexity remains low, but the sensor resolution deteriorates due to wavefront distortion

Engineering Contradiction:
Improvesystem complexityVSAvoidsensor resolution
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The patent replaces the inadequate software-based LUT correction with a hardware-based wavefront correction system using a deformable mirror. This substitution provides active, adaptive correction of wavefront distortions, maintaining high sensor resolution while managing system complexity through integrated design.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Device complexity

If a single correction system is used for both aerodynamic and atmospheric effects, then the device complexity is reduced, but the correction accuracy deteriorates due to different update rate requirements

Engineering Contradiction:
Improvecontrol system complexityVSAvoidcorrection accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent segments the correction system into two independent control loops: a slow loop for aerodynamic effects and a fast loop for atmospheric effects. This segmentation allows each loop to be optimized for its specific update rate requirements, improving overall correction accuracy while managing complexity through modular architecture.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements dynamic control with different update rates for different correction loops. The slow control loop operates at lower update rates suitable for aerodynamic effects, while the fast control loop operates at higher update rates for atmospheric effects, allowing the system to adapt to different temporal characteristics of the disturbances.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively corrects wavefront distortions, improving the accuracy of target location and reducing aberrations, thereby enhancing the performance of EO/IR sensors on supersonic flight vehicles by directly measuring and compensating for aerodynamic and atmospheric effects in real-time.

Implementation Method 1

A laser is used to emit pulses through the optical window with timing codes referenced to a clock

Methodology Applied
Scientific EffectLIDAR: LIDAR

Implementation Method 2

A wavefront sensor referenced to the clock measures the distortion in the optical path to the target by detecting returning laser pulses

Methodology Applied
Scientific EffectWavefront detection:

Implementation Method 3

A deformable mirror positioned in the optical path is responsive to command signals to piston orthogonal to the plane of the mirror to correct a wavefront of the received light for the measured aero-optical and aero-thermal effects

Methodology Applied
Scientific EffectWavefront correction:

Implementation Method 4

Aero-thermal effects are caused by heating of the window/dome and optical system by compression of the air by the flight vehicle operating at high speeds

Methodology Applied
Scientific EffectAero-thermal effects: Aerodynamic Heating

Implementation Method 5

The heating of the window causes variations in refractive index and distortion of the window shape

Methodology Applied
Scientific EffectThermal expansion: Thermal Expansion

Implementation Method 6

caused by compression of air and turbulence around the flight vehicle

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 7

Aero-optical effects are caused by fluctuations of refractive index due to temperature and pressure differences in the air around the flight vehicle, which may be caused by compression of air and turbulence around the flight vehicle

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS20230101430A1Wavefront correction for aerodynamic and atmospheric effects to an optical sensor on a high-speed flight vehicle
Publication Date: 2023.03.30 RAYTHEON CO
  • US20230101430A1 patent drawing
  • US20230101430A1 patent drawing
  • US20230101430A1 patent drawing

AI summary

A system and method for measurement and correction of aero-optical and aero-thermal effects to an EO/IR sensor's window/dome on a supersonic flight-vehicle. Range-gating of laser pulses measures and separates aerodynamic and atmospheric effects. Separate control algorithms and control loops at different update rates both simplifies the control algorithms and improves overall performance. The use of a MEMS MMA having tip/tilt/piston capabilities as the deformable mirror to provide wavefront correction enhances overall performance. The corrected laser pulses may also be used to actively illuminate a target to provide both active and passive detection.