Deformable Partition Wall Liquid Discharge Head

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Solution Overview

Problem

Existing liquid discharge heads face inefficiencies in discharge speed and stability due to uncontrolled liquid flow and viscosity changes, particularly in circulation-type heads where liquid is recirculated, leading to reduced performance and increased risk of bubble formation and property changes.

Innovation Solution

A liquid discharge head design incorporating piezoelectric actuators and a deformation unit that controls the flow amount of liquid delivery channels by adjusting the channel portion's cross-sectional area and generating pressure waves, enhancing fluid resistance and discharge efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If liquid is recirculated in circulation-type heads, then liquid property changes are reduced, but discharge speed decreases and viscosity changes occur

Engineering Contradiction:
Improveliquid property stabilityVSAvoiddischarge speed
Core Design Contradiction:
Stability of the object's compositionVSSpeed

Solution Approach 1:

The partition wall is made deformable rather than fixed, allowing dynamic adjustment of the liquid delivery channel's cross-sectional area. This enables the system to adapt liquid flow resistance in real-time, improving discharge speed while maintaining liquid property stability through controlled circulation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The cross-sectional area of the liquid delivery channel is changed by deforming the partition wall. This parameter change allows control over liquid flow resistance, enabling optimization of both discharge speed and liquid property stability by adjusting the channel geometry dynamically.

Inventive Principle:
Principle #35Parameter changes

2Speed

If liquid flow is increased to improve discharge speed, then viscosity changes and bubble formation increase

Engineering Contradiction:
Improvedischarge speedVSAvoiddischarge stability
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The deformable partition wall provides feedback control of liquid flow. By monitoring discharge requirements, the system adjusts the partition wall deformation to control liquid delivery channel resistance, ensuring stable discharge without excessive flow that would cause viscosity changes or bubbles.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The dynamic deformability of the partition wall allows real-time adjustment of liquid flow characteristics. This enables the system to maintain optimal flow conditions that prevent bubble formation and viscosity changes while achieving high discharge speeds.

Inventive Principle:
Principle #15Dynamics

3Speed

If the liquid delivery channel cross-sectional area is increased to reduce fluid resistance, then discharge speed improves, but liquid circulation control becomes less stable

Engineering Contradiction:
Improvedischarge speedVSAvoidliquid circulation stability
Core Design Contradiction:
SpeedVSStability of the object's composition

Solution Approach 1:

The partition wall's deformability enables dynamic control of the liquid delivery channel cross-sectional area. This allows the system to optimize channel area for high discharge speed while maintaining circulation stability through active adjustment, rather than relying on fixed geometric design.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

By changing the cross-sectional area parameter of the liquid delivery channel through partition wall deformation, the system achieves low fluid resistance for high discharge speed while maintaining circulation stability through controlled parameter adjustment.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution significantly improves discharge speed and efficiency by managing fluid resistance and pressure waves, reducing viscosity changes and maintaining stable liquid circulation, thereby enhancing the overall performance of the liquid discharge head.

Implementation Method 1

a plurality of piezoelectric actuators 12A, 12B; The deformation unit deforms at least a portion of the channel portion

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

generating pressure waves, enhancing fluid resistance and discharge efficiency

Methodology Applied
Scientific EffectPressure wave generation: Pressure Gradient

Data Source

PatentUS10029465B2Liquid discharge head, liquid discharge device, and liquid discharge apparatus
Publication Date: 2018.07.24 RICOH CO LTD
  • US10029465B2 patent drawing
  • US10029465B2 patent drawing
  • US10029465B2 patent drawing

AI summary

A liquid discharge head includes a plurality of nozzles, a plurality of individual liquid chambers, a plurality of liquid delivery channels, and a deformation unit. The plurality of nozzles discharges liquid. The plurality of individual liquid chambers is communicated with the plurality of nozzles. The plurality of liquid delivery channels is communicated with the plurality of individual liquid chambers. Each of the plurality of liquid delivery channels includes a channel portion at a partition wall between adjacent individual liquid chambers of the plurality of individual liquid chambers. The deformation unit deforms at least a portion of the channel portion.