Composite Solid Electrolyte With Deformable Polymer for Stable Li Interfaces

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Liquid electrolytes in lithium-ion batteries reduce battery cycling life and safety, necessitating the development of solid electrolytes with high Li-ion conductivity, elastic modulus, electrochemical stability, and good interfacial contact with electrodes.

Innovation Solution

A solid-state electrolyte comprising an ion-conducting membrane surrounded by a pressure-deformable ion-conducting polymer with ceramic particles, which suppresses dendrite growth and penetration, and can be made thin and flexible, allowing for improved interfacial contact and accommodation of electrode volume changes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If liquid electrolytes are used in lithium-ion batteries, then the batteries can operate with good ion conductivity, but the battery cycling life is reduced and safety is compromised

Engineering Contradiction:
Improvebattery cycling life and safetyVSAvoidelectrolyte degradation and safety hazards
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent changes the physical state of the electrolyte from liquid to solid, fundamentally altering the material properties to eliminate safety hazards associated with liquid electrolytes while maintaining ion conductivity through careful selection of solid electrolyte materials and their compositional parameters

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite solid electrolyte structures combining different materials (such as ceramic particles embedded in polymer matrices) to achieve both high ion conductivity and mechanical stability, thereby improving cycling life and safety simultaneously

Inventive Principle:
Principle #40Composite materials

2Reliability

If solid electrolytes are used to improve safety and cycling life, then interfacial contact with electrodes may be insufficient

Engineering Contradiction:
Improvebattery cycling lifeVSAvoidinterfacial contact with electrodes
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent utilizes thin film solid electrolyte structures that can conform to electrode surfaces, improving interfacial contact area and quality while maintaining the safety and cycling life benefits of solid electrolytes

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent incorporates solid electrolyte materials with appropriate mechanical compliance that can dynamically adapt to electrode volume changes during cycling, maintaining consistent interfacial contact without compromising structural integrity or safety

Inventive Principle:
Principle #15Dynamics

3Ease of operation

If the electrolyte is made thin and flexible for better contact, then mechanical strength may be reduced

Engineering Contradiction:
Improveinterfacial contact qualityVSAvoidmechanical strength of electrolyte
Core Design Contradiction:
Ease of operationVSStrength

Solution Approach 1:

The patent creates composite solid electrolytes where a thin flexible polymer matrix provides good interfacial contact while embedded ceramic particles or other reinforcement phases provide mechanical strength, achieving both thin-film flexibility and structural integrity

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent applies different material properties to different regions of the electrolyte structure, with the interface regions optimized for flexibility and contact, while the bulk regions maintain mechanical strength through reinforcement phases or crosslinked networks

Inventive Principle:
Principle #3Local quality

4Stability of the object's composition

If ceramic particles are added to improve electrochemical stability, then the electrolyte may become rigid and lose flexibility

Engineering Contradiction:
Improveelectrochemical stabilityVSAvoidflexibility and deformability
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The patent formulates composite electrolytes where ceramic particles providing electrochemical stability are dispersed in a flexible polymer matrix, achieving a balance where the ceramic phases confer stability while the polymer continuous phase maintains flexibility and pressure deformability

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent optimizes the composition parameters of the composite electrolyte, including ceramic particle size, concentration, shape, and distribution, along with polymer matrix properties, to achieve the optimal balance between electrochemical stability and mechanical flexibility for the intended application

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides improved interfacial stability, low area-specific resistance, and increased energy density without compromising safety or compactness, enabling the use of metallic Li-anodes while preventing dendrite formation and enhancing battery performance.

Implementation Method 1

the ion-conducting polymer is pressure-deformable and has a glass transition temperature lower than the device operation temperature

Methodology Applied
Scientific EffectPressure deformability: Deformation

Implementation Method 2

polymerizing the pre-polymer mixture under curing conditions (for example, UV or visible light, heat, microwaves, and combinations thereof) when it is on the ion-conducting membrane

Methodology Applied
Scientific EffectPolymerization: Photopolymerisation

Implementation Method 3

high ion conductance

Methodology Applied
Scientific EffectIon conduction: Conduction (electrical)

Data Source

PatentUS11769605B2Composite solid electrolytes for rechargeable energy storage devices
Publication Date: 2023.09.26 INTERNATIONAL BUSINESS MACHINE CORPORATION
  • US11769605B2 patent drawing
  • US11769605B2 patent drawing
  • US11769605B2 patent drawing

AI summary

A device includes an ion-conducting membrane with ion-conducting ceramic particles, and an ion-conducting polymer that surrounds the ion-conducting membrane. The ion-conducting polymer includes a pressure-deformable film with a glass transition temperature lower than an operation temperature of the device.