Deformable Sensor Stiffness Control via Magnetic Attraction

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Solution Overview

Problem

Robots lack the ability to adaptively modify their contact stiffness in real-time when interacting with objects of varying fragility, leading to potential damage or improper grasping due to limited touch sensitivity and fixed sensor configurations.

Innovation Solution

A deformable sensor system comprising a membrane coupled to a housing with magnetically-attractable particles and a magnetic object, allowing for adjustable stiffness by modifying air pressure within the sensor cavity, enabling real-time stiffness modification based on the strength of magnetic attraction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If fixed sensor configuration is used, then device complexity is reduced, but adaptability to objects of varying fragility deteriorates

Engineering Contradiction:
Improveadaptability to objects of varying fragilityVSAvoidsensor configuration complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent implements a magnetic object that can be dynamically repositioned within the sensor cavity to adjust membrane stiffness in real-time. This dynamic adjustment mechanism allows the sensor to adapt to different object fragilities by changing the magnetic attraction force on particles, resolving the contradiction between fixed configuration simplicity and adaptability requirements.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes physical parameters of the sensor system by modifying the position and strength of magnetic attraction to alter membrane stiffness. This parameter adjustment enables the same sensor to handle different fragility levels without requiring multiple fixed configurations, thus improving adaptability while maintaining device simplicity.

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If fixed stiffness is used, then ease of operation is improved, but object-affected harmful factors increase

Engineering Contradiction:
Improveoperation simplicityVSAvoiddamage to fragile objects
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The magnetic object can be dynamically repositioned to adjust membrane stiffness based on the fragility of the object being manipulated. This dynamic adjustment allows the system to maintain ease of operation while preventing damage to fragile objects by reducing stiffness when needed, thus resolving the contradiction between operational simplicity and harm prevention.

Inventive Principle:
Principle #15Dynamics

3Strength

If higher magnetic attraction is applied, then stiffness is improved, but energy consumption increases

Engineering Contradiction:
Improvemembrane stiffnessVSAvoidmagnetic energy consumption
Core Design Contradiction:
StrengthVSUse of energy by moving object

Solution Approach 1:

The patent adjusts the magnetic attraction parameter dynamically based on the required stiffness level. By changing the position and strength of the magnetic field only when stiffness adjustment is needed, the system achieves the required membrane strength while minimizing unnecessary energy consumption, thus resolving the contradiction between strength and energy efficiency.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables robots to accurately detect object geometry and pose while adapting force application to handle objects of varying fragility, reducing the risk of damage and improving grasping precision through real-time stiffness adjustment.

Implementation Method 1

magnetic object located at a base within the sensor cavity. The magnetic object may be configured to modifiably attract the magnetically-attractable particles and modify stiffness of the deformable sensor by modifying air pressure within the sensor cavity, based on modifiable strength of the magnetic object to attract the magnetically-attractable particles

Methodology Applied
Scientific EffectMagnetic attraction: Magnetism

Data Source

PatentUS11740065B2Deformable sensors and methods for modifying run-time membrane stiffness using magnetic attraction
Publication Date: 2023.08.29 TOYOTA JIDOSHA KK
  • US11740065B2 patent drawing
  • US11740065B2 patent drawing
  • US11740065B2 patent drawing

AI summary

Deformable sensors and methods for modifying membrane stiffness through magnetic attraction are provided. A deformable sensor may include a membrane coupled to a housing to form a sensor cavity. The deformable sensor may further include magnetically-attractable particles located on or within the membrane. The deformable sensor may additionally include a magnetic object located at a base within the sensor cavity. The magnetic object may be configured to modifiably attract the magnetically-attractable particles and modify stiffness of the deformable sensor by modifying air pressure within the sensor cavity, based on modifiable strength of the magnetic object to attract the magnetically-attractable particles.