Deformable Spinal Instrument for Controlled Bone Compaction

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Solution Overview

Problem

Current surgical instrumentation for treating spinal compression fractures lacks control over the direction and magnitude of force exerted during bone compaction, leading to uncontrolled expansion and varying compaction forces on vertebral tissue, and requires separate instruments for accessing, reducing fractures, and delivering filling materials.

Innovation Solution

A surgical instrument featuring an elongate member with a deformable distal portion that transitions from an initial to a deformed configuration to form a cavity in the spinal structure, using a cannula member and actuator member to control the deformation and allow for material delivery through a single device.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Force

If balloon-like devices are inflated to compact cancellous bone and reduce compression fractures, then bone compaction and fracture reduction are achieved, but the direction and magnitude of force are uncontrolled and expansion occurs in multiple directions

Engineering Contradiction:
Improvecompaction forceVSAvoidcontrol precision
Core Design Contradiction:
ForceVSManufacturing precision

Solution Approach 1:

The instrument divides the expansion function into multiple independent expandable members (e.g., balloons) that can be controlled separately. Each member can be inflated to exert compaction force in a specific direction, allowing the surgeon to control the direction and magnitude of force applied to the cancellous bone and compression fracture sites.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The instrument allows independent control of inflation parameters (pressure, volume, timing) for each expandable member. By adjusting these parameters, the surgeon can precisely control the magnitude and direction of compaction force exerted on the bone tissue, achieving controlled fracture reduction without uncontrolled multi-directional expansion.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If separate instruments are used for accessing, reducing fractures, and delivering filling material, then each function can be performed by specialized tools, but the overall procedure complexity increases

Engineering Contradiction:
Improvefunctional versatilityVSAvoidinstrument complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The instrument combines multiple previously separate functions into a single integrated device: (1) access to the vertebral body through a needle or trocar, (2) deployment of expandable members for bone compaction and fracture reduction, (3) delivery of filling material (bone cement or substitutes) through the same instrument, and (4) potential deployment of fixation elements. This integration reduces the number of separate instruments and procedural steps required.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The instrument is designed as a multi-functional platform that can perform various spinal fracture treatment functions through a single access point. The expandable members can be configured for different reduction needs, and the same instrument delivers both the reduction force and the filling material, making it a universal tool for percutaneous vertebral fracture treatment.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The instrument provides controlled and directional compaction of bone tissue, forming a cavity for fracture reduction and allowing for precise delivery of filling materials, thereby improving the accuracy and efficiency of spinal fracture treatment while simplifying the surgical process by combining functions into a single instrument.

Implementation Method 1

a deformable distal portion having an initial configuration for placement within a spinal structure and a deformed configuration wherein the distal portion is outwardly deformed to form a cavity in the spinal structure

Methodology Applied
Scientific EffectMechanical deformation: Deformation

Implementation Method 2

an actuator member removably positioned within the cannula member and configured to transition the deformable distal portion from the initial configuration toward the deformed configuration

Methodology Applied
Scientific EffectMechanical force: Mechanical Force

Data Source

PatentUS8034088B2Surgical instrumentation and method for treatment of a spinal structure
Publication Date: 2011.10.11 WARSAW ORTHOPEDIC INC
  • US8034088B2 patent drawing
  • US8034088B2 patent drawing
  • US8034088B2 patent drawing

AI summary

Instrumentation and method for treatment of a spinal structure, comprising an elongate member including a deformable distal portion having an initial configuration for placement within the spinal structure and a deformed configuration wherein the distal portion is outwardly deformed to form a cavity in the spinal structure. The elongate member comprises a cannula member and an actuator member that is removably positioned within the cannula member and configured to transition the deformable distal portion from the initial configuration toward the deformed configuration. The actuator member is selectively removed from the cannula member to provide a passageway for delivery of a material into the cavity formed in the spinal structure.