Deformable Transmission Line Structure for Stable Signal Flexing

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Solution Overview

Problem

Existing waveguides and transmission lines lack flexibility and adaptability to changing environments or conditions, limiting their functionality and application in dynamic settings.

Innovation Solution

Development of deformable conductive assemblies comprising a deformable substrate and conductors that can be configured into various transmission line and waveguide forms, allowing for flexibility and adaptability through materials like stretchable polymers and conductive gels, with features such as openings for impedance adjustment and sensing capabilities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If traditional rigid waveguides and transmission lines are used, then structural stability is maintained, but flexibility and adaptability to changing environments are lost

Engineering Contradiction:
Improveflexibility and adaptabilityVSAvoidstructural stability
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The patent employs flexible substrates and thin film conductive layers to create waveguides and transmission lines that can deform while maintaining electrical performance. The conductive structures are fabricated on flexible substrates using deposition techniques, enabling the entire assembly to bend and adapt to dynamic environments without compromising structural integrity or electrical functionality

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The invention uses composite material structures combining flexible substrates with conductive layers (such as metal films or conductive polymers). This composite approach allows the waveguide to exhibit both mechanical flexibility for adaptability and sufficient structural stability to maintain electrical performance during deformation

Inventive Principle:
Principle #40Composite materials

2Adaptability or versatility

If deformable materials are used to achieve flexibility, then adaptability to dynamic environments is improved, but manufacturing precision and electrical performance consistency may deteriorate

Engineering Contradiction:
ImproveflexibilityVSAvoidelectrical performance consistency
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The conductive structures are fabricated on flexible substrates before the substrates are deployed in dynamic environments. This preliminary fabrication ensures precise control over conductor geometry, width, and spacing while the substrate is in a stable, flat state, thereby maintaining manufacturing precision even though the final application involves deformation

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent controls electrical performance parameters (such as characteristic impedance) by precisely controlling the geometry and material properties of the conductive structures during fabrication. By maintaining consistent physical parameters during manufacturing on flexible substrates, the invention ensures electrical performance consistency despite the flexible nature of the final product

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS12592466B2Deformable conductive structures and methods for fabrication
Publication Date: 2026.03.31 LIQUID WIRE INC
  • US12592466B2 patent drawing
  • US12592466B2 patent drawing
  • US12592466B2 patent drawing

AI summary

A conductive assembly may include a deformable substrate disposed around an axis, and a deformable conductor arranged on the deformable substrate. The substrate may be arranged to form a channel along the axis, and the deformable conductor may be arranged on the deformable substrate to form a waveguide. The deformable substrate, the first deformable conductor, and a second deformable conductor may be arranged to form a microstrip or a coaxial transmission line. A deformable transmission line may include a deformable substrate arranged in a substantially enclosed channel around an axis, a first deformable conductor arranged in a trace along the axis of the deformable substrate, and a second deformable conductor arranged on the deformable substrate to form a reference conductor for the first deformable conductor. A method of fabricating a deformable conductive assembly may include forming a deformable conductor on a deformable substrate, and disposing the deformable substrate around an axis.