Deformed Polymer Light Guide with Nanoparticle Crazes for Decorative LED Lighting

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Solution Overview

Problem

Existing LED-based lighting solutions lack design flexibility and aesthetic appeal when replacing incandescent bulbs, as they often require uniform light distribution and lack the decorative appearance of traditional filament bulbs.

Innovation Solution

A light guide made of transparent polymer with nanoparticles that can be deformed to create localized light out-coupling portions, allowing for customizable light scattering and distribution, which can be shaped to mimic traditional filament bulbs and enhance decorative effects.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If uniform light distribution is used in LED-based lighting solutions, then the lighting function is reliable, but the design flexibility and aesthetic appeal are limited

Engineering Contradiction:
Improvedesign flexibilityVSAvoidlight guide structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The light guide structure incorporates localized light out-coupling portions with different optical properties in specific regions, while maintaining uniform light guidance in other areas. This allows different sections of the light guide to have tailored light distribution characteristics, enabling diverse design options and aesthetic effects without compromising the overall lighting function

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The light guide is divided into multiple functional sections: light in-coupling portions, light guidance portions, and light out-coupling portions. Each section performs a specific function, allowing independent optimization of light distribution characteristics in different regions while maintaining system reliability

Inventive Principle:
Principle #1Segmentation

2Illumination intensity

If light scattering particles are uniformly distributed throughout the optical fiber, then light scattering is achieved, but the transparency and light guiding capability in certain sections is reduced

Engineering Contradiction:
Improvelight scatteringVSAvoidlight guiding transparency
Core Design Contradiction:
Illumination intensityVSReliability

Solution Approach 1:

Light scattering particles are concentrated specifically in the light out-coupling portions of the light guide, while the light guidance portions remain free of such particles. This localized distribution ensures strong light scattering where needed for decorative effects while maintaining high transparency and light guiding efficiency in the sections where light needs to be transmitted

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The light scattering function is extracted from the light guidance function by creating separate light out-coupling portions with high particle concentration. This separation allows the light guide to perform both light guidance and light scattering functions effectively in different regions without compromising either function

Inventive Principle:
Principle #2Taking out (Extraction)

3Adaptability or versatility

If the light guide is deformed to create local light out-coupling portions, then design options are increased, but the manufacturing precision required is higher

Engineering Contradiction:
Improvedesign optionsVSAvoiddeformation control
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The light guide is pre-formed with specific geometric features and material properties that enable controlled deformation. The polymer composition and internal structure are prepared in advance to respond predictably to deformation forces, allowing local light out-coupling portions to be created through controlled deformation without requiring extremely high manufacturing precision

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS11460624B2Light guide comprising a local light out coupling portion and a method for introducing the same
Publication Date: 2022.10.04 SIGNIFY HOLDING BV
  • US11460624B2 patent drawing
  • US11460624B2 patent drawing
  • US11460624B2 patent drawing

AI summary

A light guide (1) is presented. The light guide (1) comprises a body (2) made of a transparent polymer with nanoparticles (3) arranged therein, said body (2) comprising at least one locally deformed section (4) forming a local light out-coupling portion (6) of the light guide (1), wherein the local light out-coupling portion (6) comprises crazes (5) at, or in vicinity of, at least a portion of the nanoparticles (3) arranged in the at least one portion of the light guide (1), the crazes (5) are acting as light scatterers. Also a method for introducing a local light out-coupling portion (6) in a light guide (1) is presented.