Degassing Chamber Layout for Low-Contamination Gas Analysis

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Solution Overview

Problem

Existing degassing systems suffer from contamination by ambient air in the dead volume, which complicates accurate measurement of dissolved gases, particularly in the low ppm range, due to the presence of nitrogen and other substances.

Innovation Solution

An apparatus and method that incorporates a second volume or gas tank, connected to the first volume via a valve, which redistributes air from the dead volume into a larger second volume during evacuation, significantly reducing contamination by diluting the ambient air in the first volume.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a pump is used for both evacuation and degassing, then device complexity is reduced, but contamination by ambient air in the dead volume increases

Engineering Contradiction:
Improvedevice complexityVSAvoidcontamination by ambient air
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

The system divides the volume into a first volume (dead volume at pump discharge) and a second volume (larger expansion volume), separated by a valve. During evacuation, both volumes are connected to the pump; during degassing, the second volume is isolated. This segmentation allows the pump to serve dual purposes while managing contamination through volume distribution.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system changes the effective volume parameter by connecting or disconnecting the second volume based on operational phase. During evacuation, the pump evacuates both volumes; during degassing, only the first volume is active. This dynamic parameter change allows the same pump to handle both functions while controlling the impact of dead volume contamination.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If the dead volume is minimized, then measurement precision improves, but the pump's ability to maintain low pressure during degassing deteriorates

Engineering Contradiction:
Improvemeasurement precisionVSAvoidpressure at pump discharge
Core Design Contradiction:
Measurement precisionVSStress or pressure

Solution Approach 1:

The system adds a volumetric dimension by introducing a second volume that is spatially separated from the first volume. This additional dimensional space allows the pump to maintain low pressure during degassing by providing a larger expansion space, while the first volume remains small enough to minimize dead volume contamination effects on measurements.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Measurement precision

If a second volume is added to reduce contamination, then measurement precision improves, but device complexity increases

Engineering Contradiction:
Improvemeasurement precisionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system merges the evacuation and degassing functions into a single integrated apparatus by using the same pump for both operations and employing valve means to control the configuration. The second volume is integrated into the existing pump system rather than being a separate standalone component, reducing overall device complexity while achieving the goal of reduced contamination.

Inventive Principle:
Principle #5Merging (Combining)

4Measurement precision

If the second volume is made very large to maximize contamination reduction, then measurement precision improves, but the space required increases

Engineering Contradiction:
Improvemeasurement precisionVSAvoidvolume of stationary object
Core Design Contradiction:
Measurement precisionVSVolume of stationary object

Solution Approach 1:

The system applies partial action by using a second volume that is sufficiently large to provide the desired contamination reduction (in the embodiment, 100 times the first volume), but not excessively large. This optimized sizing achieves the necessary measurement precision improvement while controlling the space requirement, avoiding unnecessary over-engineering.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The apparatus effectively reduces contamination by a factor of X, allowing for precise analysis of gases such as oxygen and nitrogen with minimal space and cost, using the same pump for both evacuation and degassing, and enabling automated gas analysis.

Implementation Method 1

Parts of a degassing unit can be evacuated by means of a pump

Methodology Applied
Scientific EffectVacuum evacuation: Vacuum

Implementation Method 2

the lower the differential pressure between the pressure at the entry to the pump and the pressure at the discharge of the pump is

Methodology Applied
Scientific EffectPressure difference: Pressure Gradient

Implementation Method 3

the extraction of the gas from the insulating oil... is all the more effective the lower the pressure in the vessel or volume which receives the gas is

Methodology Applied
Scientific EffectDegassing: Vacuum Distillation

Data Source

PatentUS12582927B2Apparatus and method for degassing a device, and corresponding test system for gas analysis
Publication Date: 2026.03.24 OMICRON ELECTRONICS GMBH
  • US12582927B2 patent drawing
  • US12582927B2 patent drawing

AI summary

In order to degas a device (7), an apparatus (10) is provided that comprises a control unit (19), a pump (3), a first volume (1,2), a second volume (6), valve means (12), a first valve (15) and a second valve (14). At the discharge end, the pump (3) is connected to an air outlet (21) via the valve means (12) and to the first volume (1, 2) via the valve means (12). The first volume (1, 2) and the second volume (6) are connected via the first valve (15). At the intake end, the pump (3) is connected to the first volume (1, 2) via the second valve (14) and can be connected to the device (7) to be degassed.