Degradable Filter Media for Clogging Reduction

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Solution Overview

Problem

Conventional contaminated water treatment systems, such as filtration and infiltration systems, face clogging issues due to the buildup of solids and microbial biomass, leading to reduced permeability and premature failure, which is not effectively addressed by existing methods like periodic backwashing or mechanical interventions.

Innovation Solution

The use of degradable elements made from materials like degradable polymers or composites, which increase the surface area available for water flow by degrading into granular or porous structures, thereby reducing clogging and extending the service life of filters used for stormwater runoff, wastewater, and agricultural return flows.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If small grain size filter media is used, then treatment quality is improved, but clogging occurs more quickly

Engineering Contradiction:
Improvetreatment qualityVSAvoidservice life
Core Design Contradiction:
Manufacturing precisionVSDuration of action of stationary object

Solution Approach 1:

The filter media is segmented into multiple functional layers with different grain sizes and properties. The top layer uses coarser media for initial filtration and the bottom layer uses finer media for depth filtration, allowing each layer to perform its specific function optimally without the finer media clogging too quickly

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The filtration process transitions from traditional horizontal flow through layered media to vertical flow through a three-dimensional structured matrix. This dimensional change increases the effective filtration area and reduces the burden on any single layer, delaying clogging while maintaining treatment quality

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Object-affected harmful factors

If degradable materials are used, then environmental friendliness is improved, but structural integrity is lost over time

Engineering Contradiction:
Improveenvironmental impactVSAvoidstructural integrity
Core Design Contradiction:
Object-affected harmful factorsVSStrength

Solution Approach 1:

The filter structure uses composite materials combining biodegradable components (such as natural fibers, plant-based polymers) with durable structural elements (such as geotextiles, metal frames). The biodegradable materials provide filtration and environmental benefits while the durable components maintain structural integrity throughout the service life

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The structure incorporates pre-designed support elements and reinforcement structures that compensate for the inherent weakness of biodegradable materials. These cushioning elements ensure structural stability during the degradation period, preventing premature failure while allowing controlled biodegradation

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Quantity of substance

If filter media depth is increased, then filtration capacity is improved, but hydraulic conductivity decreases

Engineering Contradiction:
Improvefiltration capacityVSAvoidhydraulic conductivity
Core Design Contradiction:
Quantity of substanceVSSpeed

Solution Approach 1:

Different regions of the filter media have different properties optimized for their specific function. The upper regions have coarser media with higher hydraulic conductivity for rapid initial filtration, while lower regions have finer media with higher filtration capacity. This local differentiation allows the system to achieve both deep filtration and adequate flow rates

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The filter media structure is designed to dynamically adapt to changing flow conditions and clogging patterns. The three-dimensional structured matrix allows for flexible water flow paths that can adjust to media compaction and particle accumulation, maintaining hydraulic conductivity even as filtration capacity increases with depth

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach significantly reduces the rate of clogging and increases the service life of filters by creating high surface area regions within the media, allowing deeper filtration and reducing maintenance needs, while being environmentally friendly and cost-effective.

Implementation Method 1

The degradable elements can be made wholly or partly of degradable material such as degradable polymer or degradable composite

Methodology Applied
Scientific EffectBiodegradation: Decomposition (biological)

Implementation Method 2

Degradation is defined as a process of change in the structure of a material resulting in a significant loss of properties when exposed to an environment (e.g., microorganisms, light, heat, stress, hydrolysis, oxidation)

Methodology Applied
Scientific EffectPhotodegradation: Photo-oxidation

Implementation Method 3

Degradation is defined as a process of change in the structure of a material resulting in a significant loss of properties when exposed to an environment (e.g., microorganisms, light, heat, stress, hydrolysis, oxidation)

Methodology Applied
Scientific EffectHydrolysis: Hydrolysis

Implementation Method 4

Permeability is a measure the ability of the porous media to pass water

Methodology Applied
Scientific EffectPermeability: Permeation

Implementation Method 5

filtration and infiltration practices which operate passively under gravity filtration

Methodology Applied
Scientific EffectGravity filtration: Gravitation

Implementation Method 6

A typical sand filter includes a pretreatment or sedimentation chamber that prolongs filter media life by removing floatables and heavier suspended solids

Methodology Applied
Scientific EffectSedimentation: Sedimentation

Data Source

PatentUS10682591B1Method for filtering contaminated water
Publication Date: 2020.06.16 PATEL DIPEN M
  • US10682591B1 patent drawing
  • US10682591B1 patent drawing
  • US10682591B1 patent drawing

AI summary

A method for forming a filter for passing contaminated water using elements that are made wholly or partly of degradable material. The increased area available for flow is obtained by providing a first media for which the increase in area for passing the contaminated water is desired, adding a second media comprising of a plurality of degradable elements, and allowing the elements of to degrade to bring about an increase in the area available for passing the contaminated water.